Ref. No. : CA - 4315 - (Production – with 25.4 years in Plastic Industry)

Education

POST DIPLOMA IN PETROLEUM REFINERY ENGINEERING with First Class
DIPLOMA IN MECHANICAL ENGINEERING with First Class

Skill Sets

Plant Start-up, Shut –down, Trouble Shooting, Plant Emergency Handling & Fire Fighting. Erection, Pre-Commissioning, Commissioning, DCS/PANEL operation. Distributed Control System (DCS-C++, 2000-centam-cs-YOKOGAWA”), CAUSE & EFFECT diagrams, PFD/EFD Study, SDM activities & Safety awareness.

Work Experience

Shift - In Charge (PROCESS) ( DCS / PANEL/FIELD – Operation - Controller)
Since 1999 to till date
Presently working with leading petrochem maker in India AREAS OF EXPERTISE:
Responsible To Control The Following Activities By
DCS & PANEL FROM CENTRAL CONTROL ROOM.
Reactor-section: Plug Flow REACTOR With The Catalyst Of 14.5 Tons Of Pd/C. Pressure: 80kg/cm2 (JIS) & Temp: 280.C, Controlling Process Reaction, Burning, Combustion, Temperature, Pressure & Level controlling.
Crystallizing –section: 04 No.CRYSTALLIZERS With Agitators Of Volume 93 M3/ Each 10 KG/cm2 To (-)0.5 KG/cm2 Range, Vacuum type with Steam–ejector, with pressure –unit control.
Compressor- section: Centrifugal Type COMPRESSOR (4 -Stage) Developing Pressure: 17 kg/cm2 (JIS) with Flow: 200 knm3/hr. Power taken 18,000 kw. Accommodate with Steam – turbine & Gas – expander as auxiliary power saving arrangement Vendor.
Gas-expander section: RADIAL Type GAS- EXPANDER (2- Stage) used Reactors off gas at the pressure of 15.7 kg/cm2 to save 8000 KW power.
Steam-turbine section: Impulse Reaction Type STEAM TURBINE (2-Stage) Used 6s, 0.5s & 0.7 ata. (Generation from Distillation –section) Steam to save 7000 KW power.
Separator – Section: Vertical And Horizontal Decanter Of Capacity (75 Tn/ Hr.&
62 Tn /Hr.) From TOMOE (Japan) Controlling & Trouble Shooting From DCS & Field.
Hydrogen Generation Section: Production Of 300 NM3/Hr. Purified Hydrogen (<1ppm CO & < 10 ppm CO2) Through PSA UNIT & Flow Reactor From HYDROCHEM.
Distillation - section: AZEOTROPIC-Thermo-siphon (6s- steam) type.123.C Temperature and 0.5 kg/cm2 Pressure with Total - reflux, side cut product to separate ACETIC ACID & WATER & produced 0.7 ata. Vacuum – steam by Ejector arrangement.
Drying – section: Belt filters (Vendor: PANEVIS. HOLLAND) with 150 Tn/ hr. capacity accommodate with steam heating DRYER 180 TN/ Hr, Heat Transfer Capacity 1200m2 From TOMOE (JAPAN) with recalculated inert gas. Controlling Parameters & Trouble Shooting From DCS.
Conveyer section: Screw conveyer, Rotary conveyer, Flight conveyer & Bucket conveyer along with recharging unit.
Catalyst generation & recovery section: Familiar with COBALT – ACETATE and MANGANISE- ACETATE Generation & Recovery Section.
Boiler & steam generation control: Boiler & Kettle type Reboiler to produce, control & balancing 6s, 3.5s, 1.5s, 0.5s Header Pressure From DCS.
Raw-material handling. like *Acetic-acid *HBr *Para-Xylene *MA.

ADDITIONAL COMPETENCIES :
Familiar with “QC” (QUALITY CIRCLE) activity.
Familiar with “TQM” (TOTAL QUALITY MANAGEMENT) activity.
Familiar with “TPM” (TOTAL PRODUCTIVE MANAGEMENT) activity.
Familiar with “5s” activity.
Exposed to “Kaizen & Hatto-Hayari”.
Trained in Plant-Safety & Fire-Fighting.
Familiar with ISO -9001, ISO-14001, OHSAS-18001, Accident &Incident Cause, Analysis & Reporting, IMS, Safety audit, etc.
Familiar with MSDS (Material Safety Data Sheet) for plant safety as well as human safety.

THE COMPANY POLICY. I follow:
Standardization, rules & regulation of ISO-9001(Quality)
Standardization, rules & regulation of ISO-14001(Environment)
Standardization, rules & regulation of OHSAS.
Safety, Health & Environment (SH & E) Policy.
Knowledge of ASPECT & IMPACT assessment to each employee.
Knowledge of HAZARD & RISK assessment to each employee.
Permissible limit of waste (Solid / Liquid /Gas) as per WEST- BENGAL GOVERENMENT POLLUTION CONTROL BOARD.

SAFETY ASPECT:
Safety comes first in all operation to satisfy zero-accident target with maximum productivity.
Familiar with Fire-fighting & Plant- Emergency control handling techniques & regular basis Mock-Drill.
Awareness of using proper PPE (Personal Protective Equipment) in proper situation.
Familiar with SIC (Site Incident Controller) & SEC

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