• Gender: Male
• Age: 50
• Designation: Department Head
• Highest Education Level: Diploma
• Current Gross Salary: INR  312000 /Annum
• Expected Gross Salary: INR  470000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 28.5 Year(s)

Education

GDMM IIMM in 2005
Six Sigma Black Belt ACMA - Level 1 in 2005
Diploma in Mechanical Engineering from Govt. Collage, Beed in 1996 with 65.66%

Skill Sets

Operational Skills with MS word, Excel, Power point.
Operation skills with SAP system for data feeding & report generation.

Work Experience

Production Head.
From 1996 to till date.
Presently working with a leading company manufacturing Polyurethane seats for 2 & 3 wheeler, 4-wheeler foam
Professional Experience:
1) Responsibilities:
Management of machine capacity.
Management of raw material reconciliation.
Management of manpower on operation.
Management of mould

1-A) Additional Responsibility:
Co-ordination of Six sigma activity for Plastics, Rubber & PU Foam Moulding plant.
Review of Green Belt Six Sigma Project on weekly basis.
Initiate new improvement project for green belt & yellow belt.
Plan & implements Black belt project activity.

2) Techniques:
Reaction injection moulding machine for pu foam manufacturing
Mould set up on round conveyor system.
Quality parameter checking on Hardness testing machine, Resilience testing m/c , Compression testing machine.
Physical property checking on Universal Testing M/c .
Profile checking by template.

3) Document management:
Document management through TS-16949 quality system.
Document management through ISO 14001 environment system.

4) Quality Systems:
Preparation of quality procedures for operation.
Preparation of work procedures guide line for workmen.
Preparation of Control Plan for all operation activity.
SPC technique for critical parameter.

5) Validations:
Manufacturing process validation before parameter freezing.
Skill matrix preparation for workmen.

6) Process improvements through ‘Six Sigma’ tech.:
Reductions in foam flash weight by using Shining DOE tool.
Reduction in foam rejection & rework ppm using DOE tool.
Machine capability improvement through SPC technique.
Automation for mould clamping operation.
Mistake proofing for foam crushing operation.
Inverter installation for process optimization.
Automation of material pouring operation.

7) Handling of Non Conformances:
Report preparation on non-conformance of product.
Data analysis by ‘Parato Analysis System ‘
Preventive measure through ‘ 8 D ‘ technique.

8) Training: given by u to others
Training on problem solving technique.
Training on 7 QC tools.

9) Quality Improvement Projects:
Reduction in foam weight through SPC technique.
Reduction in foam hardness checking variation by machine upgradition.
Upgradtion in mould punch & cavity sealing to avoid leakage.

10) Report Preparation:
Preparation of Monthly & annual report for the QA.
Preparation of Monthly reports Management Review Meeting.

Future Goals

To become an effective and efficient practitioner of Management and grow along with the Organization