Ref. No. : CA - 6841 - (Production - Blow Moulding – with 39.9 years in Plastic Industry)

Education

Diploma In Plastic Technology From Institute Of Engineering & Rural Technology From Allahabad In 1982.
Intermediate With Physics, Chemistry, And Maths, In 1979 From Allahabad Board.

Skill Sets

Expert In Production, Planning, Input Control.

Work Experience

Head Moulding
Since Feb. 2008
Company Profile: Leading manufacturer of Auto Components & modules using high Performance engineering Thermoplastic and Thermoset material
Key Achievement:
Project of Moulding shop right from M/cs. Selection, ordering of M/cs. strated in Apl-08.and made it into production from 20th of Aug-08.
Initially developed 18 Mould from Taiwan. And got it approved well within the time
M/cs errection & commissioning finished before 18th Aug-08.
Plant utilization achieved 91%.
Plan vs. Delivery of moulded components achieved 98 %.
Rej achievement is 100 PPM.
Component cost saved 20%.
Improved productivity by 25%.
Achieved the component quality within 25 micron.
Lead work force of 50 Prod, Maintenance&Quality control.
Introduced ISO 9001

Assitant General Manager (Moulding Unit)
From Mar-2006 – Feb-2008
Empire Home Appliances Ltd. at Baddi, Himachal Pradesh.
Key Achievement:
Lead work force of 250 Prod, Maintenance, Quality control &Store.
Plant utilization achieved from 51 %. To 84%.
Rework reduced from 18% to 2.4%
Rej.reduced from 5% to 1.2%
Improved productivity by 15%.
Plan vs. Delivery of moulded components achieved 88 %.
Coordinate staff hiring, training, supervision, and performance evaluations.
Reduced annual overhead cost by 20% through elimination of excessive over time and need for restructuring of assigned personnel.

Senior Manager (Moulding Unit)
From Feb-1996 – Feb-2006
LML. Ltd. at Kanpur (UP)
Key Achievement:
Project of Moulding shop right from M/cs. Selection, ordering of M/cs. & made it into production
Plant utilization achieved 92%
Rej achievement is 200 PPM.
Implemented ISO-9001.
Implemented system of KPI, TPM, KRA, 5,S, etc.
Developed manufacturing plant with a hands-on approach to assigning staff responsibilities.

Senior Officer (Moulding Unit)
From April-1985 –Jan-1996
Blow Plast Ltd/VIP Industries Ltd. at Jalgaon. (Maharastra)
Key Achievement:
Achieved the shift production as per standard Norms.
Improve the productivity by 15%, introducing of Heat pipe system in the moulds.
Achieved plant utilization 87%
Rej. % achieved 0.4%

Familiar with Moulding Machines
Toshiba-650T, 850T, 1300T, Kausi-800T, 1200T, Nisai-350T, 660T, Cincinati –660T, 775T, SM-450T. 650T, Haitian-1600T, Windsor-600T, 800T, 300, 180, Victor-250T, 180T, etc.

Processed of Plastic Materials.
PPCP, Nylon66+30%Glassfilled, ABS, Nylon6+30%Glassfilled, PolyCarbonate, HDPE, LLDPE, Polyacetal Etc

Future Goals

To become unit head.

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