• Gender: Male
• Age: 62
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  66000 /Annum
• Expected Gross Salary: INR  150000 /Annum
• Preferred Country: India, Ghana
• Notice Period: 30  Days
• Preferred Location: Acra, Ghana
• Work Experience: 35.2 Year(s)

Education

Post Graduate Diploma in Plastic Testing and Conversion Technology From CIPET, Madras

B.Sc. (Chemistry, Physics, Mathematics) From Berhampur, Orissa

Lead Auditor Training Programme attended by CII, Bangalore.

Skill Sets

Dos, Windows’95, Ms-office (Excel, Power Point & Access)

Work Experience

HOD - Production
April 2014 to May 2015
Company Profile: Manufacturer of Water Storage Tanks and ROTO Molded products for Industrial, Road safety, Kids play, Environmental, construction, Aqua culture, furniture etc. 
Job Profile:
Overall Responsible for Production, Quality, Maintenance, Cost Control as well as Development.
Preparation of Departmental Work-Instruction and QMS-Procedure as required by ISO.
Standardization of Chemical Formulation to Meet Quality & Testing as per Customer requirement in Conduit Pipe (20mm, 25mm & 32mm), Pressure (110mm to 250mm) and Waste Pipes(110mm to 125mm).
Production planning weekly / Monthly based on the buck order received from market department.
Standardization of reporting system in all Section from Production to Dispatch as required by Management.
Preparation of OEE, MIS-Report, Analysis of Defectives and their Root-Cause to implement to reduce Global Rejection fixed by the Management. (Pipe Rejection -6.5% and Tanks – 2%).
Break-down Analysis machine-wise and Overall Machine Efficiency to operate up to Minimum 85%. 
Installation Auto Socketing machine of China Make as well as 4-Line & 2-Line China Extruder for Conduit Pipes. 

Asst Manager Production 
Sep 2011 to Apr 2014
Company Profile: Supplier, manufacturer and exporter of uPVC column pipes for submersible pump, cPVC pipes, cPVC fittings, uPVC solvent weld plumbing systems etc.
Job Profile:
Maintaining of Tool-Room (Die & Mandrel) with Proper Records of their movements from Issue to Receipt from Tool-Room to Production as well as their maintenance.   
Weekly & Monthly Production planning, OEE/MIS as well as Monthly Defective Analysis with Root-Cause/ Trouble shooting of Various Defectives in Pipe & Auto Socketing Machine.
Validation of Process Parameters and set-up new process parameters Vs Chemicals Formulation and co-ordination with Quality department after final approval from Director Technical.
Production with Scanner to measure the Thickness on-line as well as Implementation of Ultrasonic Thickness Gauge to avoid the destruction of Pipes.
Monitoring Process Parameters, Maintenance Check-List, Sock-Yard. 
Validation of Departmental Work Instruction time to time and System Procedures.

Production Executive 
May 2000 to Sep 2011
Company Name: Sintex Industries Limited
Job profile:
Handling 325 Workmen and 9-Shift Engineer with 600 Mt. Production Capacities.
Was Management Representative for Implementation & Documentation of ISO-9001:2000
Handling Total Unit of Production / Maintenance & Quality as well as Preparing Annual Budget & Costing as required by Management.
Preparation of production & Improvement performance presentation for Annual Meeting. 
Process & Mould Development with various Material & Chemicals time to time.
Cost Reduction through Goal Objective fixing in all department.

Manager Production 
1997 to 1999
Company Name: Simba Plastics Co. Ltd. 
Job profile:
Looking Production/Quality/Maintenance/Man-Power- Planning/Costing/Overall Operation/New Mould Design & Development Associated with Design Dept. 
Implementing Preventive Maintenance Schedule on Machines/Mould and validation of Process Parameters, Quality Inspection & Testing Procedure in Rotomoulding, Pipe & Blow time to time with Effective scrap & Waste.
Achievements:
Production made with Aluminium Moulds (Make KELCH, England) i.e. Picnic-Bench & Table, Office- Chair, Garden-Chair, Pallet, and Cooler-Box & Tilt-Trolley. 
Production & Assembly of 9 – Parts of Cola-Spot, Kiosk, of 5m x 2.5m (Designed by         Excalibur, America) and made Instruction Manual for Assembling and Installation of Kiosk.
ISO-9001:2000 Training Operational Manual & Testing Procedure for all Products and Providing Technical Support to Sub-Ordinates
Under gone management Training on Leadership, Assertiveness & Improving Effective communication by HRD in Tanzania

Asst Manager Production 
1989 to 1997
Company Name: Uniplas India Limited  
Job Profile:
Looking Production/Quality/Maintenance/Man-Power- Planning/Costing/Overall Operation/New Mould Design & Development Associated with Design Department.
Implementing Preventive Maintenance Schedule on Machines/Mould and Process Parameters with Effective scrap & Waste.
Worked with various new moulds like Dustbins, icebox wheelbarrow etc, and having experience to Produce bigger 10,000 Lts. & 20,000 Lts in Rock-n-Roll Machine in Double Layer as well as Triple Layer Tanks.

Pipe Extrusion Machine:
Windsor Machine/Kabra Extrusion Technique [Single & Double Die-Head]/Thyson [Double Die-Head]/Rollepal Machine for SWR-Pipes, Die face Cutter Pelltizer, 4-Line Die-Head Twin Screw Extruder, China Machine for Conduit Pipes. Hot Mixer of Kabra, Neoplast.

Previous Experience With Rotomoulding Machines:
Rock-n-Roll Machines operating by LPG with multicavity & double Carriage Mould, Make SINTEX Industries Ltd.,
Free Stand Machine / High Productivity R-N-R, Make Sintex Industries Ltd and Extruder with LPG Operation for Colouring the Polymer and Single / Double & Triple Mill Powdering Machine make Sintex Industries Ltd.,
Rock-n-Roll Machine, Make M-Plast, Fixtron and Biaxial Machine (Both Fixed & Independent Arm) and REINHARDT, Baroda, 3-Arm & 4-Arm Roto Machine with 5-Station Computerized
Shuttle Machine, Triple Double & Single Mill Pulverised Machine and Die- Face cutter Palletising

Special Achievements:
Visual-Strip in Water Storage Tanks Incorporated to read the water Level. 
Hinges In-Built on the top of the Tank to prevent the frequency wear & tear.
Trim – Waste reduction done in manholes area.
White Powder for Inner Layer for Double & Triple Layer Tanks.
LPG Burner Modification done to minimize the LPG Consumption.
Maximum Production 22 MT per Day & 600 MT per Months, Man Day 150 - 160 Kgs.
Implementation of in process & Final Inspection as per ISO-System Procedure.
Scrap Consumption with addition ration of 50%, 60% even 80% along with Virgin Material in Tank & Pipe

Experience With Moulds:
5000 Lts Silo, Milk-Tray, Piston cover, Box-File, Double-wall Pallet- Bin, Coca-Cola Kiosk. Double-Wall bed end, Coca-Cola Umbrella has developed in SIMBA Plastic Co. Ltd. 6000 Lts under ground / PT (Processing Trolley) / DBS / Wheel Barrow / Aluminium Mould / Mould Spider Manufacturing. / Septic Tanks. / Reva Car Bumped and Wheel, Mud-guard. Sump Tank (6000 Lts, 3000 Lts, 2000 Lts & 1000 Lts.)

Material Experience:
Having Experience with all Rotomoulded Grade LLDPE & HDPE i.e Borealines, Kiran 
Impex, Sabic, Polyfin (Hexane Bas Ethlene) and IPCL / Gail / Helene
PVC Material, Make Chemplast / Reliance, LG-Japan and Various Chemicals & Additives. 
 
Special Knowledge:
Preparation, Validation & effective Implementation of Departmental Work Instruction as Required for ISO 9001:2000 documentation Procedure / Attended Lead Auditor Training Programme by CII, Bangalore. / Up dated Process Parameter with New Material Formulation & Moulds. Periodically Conducting Training to Engineers, Supervisors, Operators on Process, Safety, Mock-Drill, KAIZAN, 5-S as per Standard Operation System.

Future Goals

Growth