• Gender: Male
• Age: 60
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  180000 /Annum
• Expected Gross Salary: INR  190000 /Annum
• Preferred Country: India
• Work Experience: 33.8 Year(s)

Education

MBA (Operation) from I.I.B.M. (Including Six Sigma Green Belt, ERP & Project) in 2011

B.E (Mechanical) from Institution of Engineers, India in 1991

Skill Sets

Manufacturing Planning & Management
Plant Operations
Maintenance & Troubleshooting
QMS/ Quality Control/ Assurance
Installation & Commissioning
Process Control & Enhancement
Crisis Management
Training & Development
Staff Motivation & Management

Work Experience

Plant Head
Since Dec 2014
Company Profile: Manufacturer of submersible cables, borehole pump cables, Wires & Multicore Flexible Cables
Job Profile:
Handling plant operations to ensure timely completion of production targets within pre-designated time and cost parameters. Assuring quality records in the area of work are maintained.
Spearheading all activities pertaining to production & quality management of cables including H.V. Cables (medium Voltage), E.H.V Cables (extra high voltage) as well as machine maintenance.
Providing general management information regarding finances, budgeting, manufacturing, engineering, materials, quality assurance/control, human resources, and for a plant or other production facility.
Ensuring implementation of process improvements in operation area leading to projected performance improvement is achieved as well as enhanced future performance.
Implementing plans and programs to enable best-in-class operating procedures to improve productivity, capacity utilization, reduced costs (labor, materials, waste, and inventory).
Ensuring supply chain & operational readiness for new product launches and high-volume orders delivering on the standard metrics (OEE, Service Rating, Manufacturing Cycle Time & Quality).
Planning, directing, organizing and coordinating all of the operations and activities relating to product manufacturing and production control to streamline the systems and improve material flow.
Developing & implementing annual business plan for departmental expenses as well as inventory, quality and production plans.
Evolving annual business plan for departmental expenses as well as managing inventory and production plans.
Developing and maintaining objectives, development plans, performance reviews and succession plans for all associates.
Reviewing and analyzing costs to recommend changes and to assess companys objectives.
Evolving and initiating new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities.
Spearheading team and attaining the monthly production targets (assigning targets and tracking progress against targets by analyzing daily reports).
Interacting and liaising with other departments to ensure smooth functioning of the plant as well as timely accomplishment of the production targets.
Minimizing performance bottlenecks for high productivity with maximization of men, material, cost & machine.
Evaluating prevalent production systems & processes, recognising loopholes and undertaking result-oriented measures for alleviating them and documenting the same.
Designing and executing safety systems & procedures to minimize occupational hazards, pollution prevention & protection of production environment.
Utilizing multi-skilling practice and achieved reduction 20% workman.

Section Leader-Power Cable Department
Jan 2013 to Jul 2014
Company Profile: Cable manufacturer serving commercial, industrial, electric utility, telecommunications, OEM, military/government, retail, electrical and communications
Job Profile:
Successfully monitored the performance level of the staff for ensuring accomplishment of the organizational targets.
Distinguished efforts in:
Attaining 0% cable failure each month.
Minimisation of wastes including metal scrap (1.5%), plastic scraps (3%) & over Usage of plastics minimised by 10%.
Achieving OEE of machines by 70%.
Successfully resolved temperature variation problem of C.C.V line.

GM-Operations
Jul 2005 - Dec 2012
Company Name: Gloster Cables Limited
Job Profile:
Key role in enhancing conductor resistance from 2% to 5% by introduction & stabilisation of a new construction procedure.
Strategized and initiated production operations on Sioplas line in Dec`05 up to 33KV/E.
Skilfully controlled the losses in process like variance & scrap in shop floor a new system.
Planned and executed priority-production system as per delivery dat.
Initiated enhancements in OEE of machines saving upto 5% of manufacturing cost.
Spearheaded team of 250 members including production, quality & maintenance staff along with contractors.

Assistant Manager-Planning
Oct 1998 - Jul 2005
Company Name: Polycab Cables Private Limited
Job Profile:
Efficiently established ‘Production Planning System’ for enhancing overall production operations.
Initiated production operations on CCV Line in the Mar`02.
Proficiently streamlined process of Oracle Complete Soft-wire with adherence to ISO-9002 for documentation system as well as machine loading for scheduling with best efficiency of the machine.
Accredited with award for achieving highest production in 2001.

Production Supervisor
Jun 1996 - Sep 1998
Company Name: Colt Cables Private Limited

Production Supervisor
Apr 1994 - May 1996
Company Name: Dalmia Wires & Cables

Production Supervisor
Apr 1992 - Apr 1994
Company Name: Gilooram Gourishankar

Works Plan Drawing & Machine Installation Engineer
May 1988 - Mar 1992
Company Name: Mr. B.K. Choudhury (Consultant Engineer)

Technical Proficiency
LV, MV, EHV (132 KV) Cables, ACSS Overhead Conductors, CU Flexible, Domestic Wires, Control Cables, Control & Instrumentation Cables, Winding Wires, Telephone Cable, ACSS Overhead Conductors, AAA Overhead Conductors, AA Overhead Conductors, Cable Machines Installation Work

Certification
2010: Six Sigma Green Belt Certification from IIBM
2010: Project Management Certification from IIBM

Career Summary
Profit-driven, results-oriented executive with over 24 years' experience in the maintenance and manufacture of Power & all other types of Cables (Steel, Plastic, Granules, Copper & Aluminium, etc) including HV, EHV & LV Cables, etc.
Last associated with General Cable India, Himachal Pradesh as Section Leader-Power Cable Department.
Proficient in managing complete plant operations for Manufacturing Plant including Production, Quality, Project Operations, Maintenance, Value Engineering/ Cost Reduction, Product Development & Team Management.
Adept in spearheading technically advanced cost-efficient manufacturing systems/ processes like Lean Manufacturing, etc.
Possess experience of working on specifications of IS, IEC, BS along with knowledge of CCV & Sioplas line & machine related to Cable Production.(E.H.V. up to 132 K.V.)
Drive corporate culture to build powerful operations infrastructures and high-calibre teams focused on market, customer and bottom line performances.
Promote cutting edge Lean Manufacturing, Kaizan, Supply Chain Management, Continuous Improvement initiatives to build high quality, cost-effective operations while reducing net product costs, inventory & labour expenditures.
Revamp productions & quality processes & construct solid internal architecture to support change-management initiatives.
Rendered successful strategic & tacticalleadership through a multitude of business cycles including turnaround accelerated growth across Cable Manufacturing Industries.
Excellent communication & relationship management skills with abilities in mentoring motivated teams/ workforce.

Future Goals

Seeking senior level assignments in Planning / Project Management / Maintenance Operations / Plant Operations / Quality Management with a frontline organization