• Gender: Male
• Age: 50
• Designation: Dy Manager-Quality Assurance
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  420000 /Annum
• Expected Gross Salary: INR  500000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Anywhere India
• Work Experience: 25.1 Year(s)

Education

Post Graduate Diploma in Plastics Processing and Testing (PGD-PPT) from CIPET Haldia (WB) in 2000.
MBA (Operation) from IGNOU in 2009.
BSc from Berhampur University, Orissa in 1997.

Skill Sets

MBA / PGD-PPT (CIPET) with result oriented professional & 9.5 years of experience in the Production-Injection Moulding field & 3.0 years in the Product Development field (Plastics field).

Work Experience

Dy Manager-Quality Assurance
From -Jun, 2013 - till date
Company profile - manufactures products for the passenger car, commercial vehicle, construction & agricultural equipment and two- & three-wheeler industries

Job profile -
Quality Management System Implementation
Develop a Quality Management System in line with IATF standard & internal processes.
Initiate & monitor Internal Audit Program and Supervise periodic Internal Audits
Review audit findings with top management & supervise implementation of Corrective Action plan for all NCs in specified time lines
Ensure the process quality for all processes in the plant
Conduct continuous review of procedures, manuals & polices IN ORDER TO maintain compliance to customer product specifications
Customer Complaint Management
Track customer complaints
Form CFT to Analyze and initiate corrective and preventive Actions
Initiate process audits & mistake proofing methods
Maintain effective Customer Relationship Management
IN ORDER TO Control customer returns (Rejects)
Supplier Quality Improvement
Initiate Supplier Audit Program and monitor periodic supplier audits
Assist Suppliers to put in place Preventive Actions to control incoming rejections
Assist Suppliers to establish Quality Management Systems IN ORDER TO limit incoming rejections and to support customer quality
specifications
Evaluate Supplier's Quality Systems and processes IN ORDER TO identify right supplier for the business in terms of Quality
requirements
Laboratory Management
Supervise periodic Testing & validation of products
Supervise activities related to calibration of equipment
IN ORDER TO maintain equipment as per NABL/Govt Standards
New Program Quality Assurance
Provide assistance in procurement of gauge & fixtures for new products
Contribute to APQP activities in Product development process
Obtain customer feedback during development activity
Other Responsibilities
Reviews Daily Production Quality Reports, Rejection, PPM & Initiate action Plans to Address the quality Issues
Administers & controls the Quality Team Activities to monitor their Performance.
Warranty Part Analysis of all customers.
Reports to Top Management on the Performance of QMS (e.g., results of quality audits, corrective actions), including the need for
improvement.
Meet with customer to understand his requirement & make sure that they were met.
Measuring & monitoring the process performance
To optimize the productivity by various methods:-By continual improvements, optimum utilization of all the resources 4Ms (Man,
Machine, material, method).
Leading Quality circle improvement projects.
Process capabilities studies & M.S.A Studies
To conduct Layout inspection
Product revalidation as per customer requirement

Senior Engineer- Quality
From - Feb 2010 to April 2013
Company profile - providing
reliable solar power as a competitive non-subsidized source of energy

Job profile -
Monthly or Weekly quality meeting with middle management agenda should includes status of Daily meeting, Customer complaints,
Warranty complaints, Supplier PPM, In house PPM, Supplier actions.
Documents generated regarding in-process performance on daily, weekly & monthly basis.
Analysis & effective implemented of CAPA for the internal/External/Warranty/Customer return & Supplier problems.
Maintain 5-‘S’ level in related zones. Assessed customer requirements & ensuring that are met.
Reduction of internal Rework & Rejection, through awareness of quality and on job training.
Training to Operator and Gap
Leader for Product Requirements, Products defects, Poka-Yoke Validation. --Plan & calibrated of Measuring instruments. and history card of Instrument & gauge’s etc.
Incoming, in process and Final Quality.
Compliance of Control Plan, Work Instruction & Product Testing as per requirement.
Collect & compile statistical quality data.
Document internal audits & other quality assurance activities.
Accountable for implementing the skill matrix/discipline/team building at shop floor.
Sustain the continuous improvement on Productivity/Quality/Cost/Safety/Delivery/Morale.

Process Engineer-Injection Moulding
From - May 2007 to Feb 2010
M/s Moser Baer India Ltd.

M/s Prince Plastic Technologists
Asst Engineer – Production (Injection Moulding)
From May 2004 to Apr 2007

Future Goals

To become a solution provider in Polymer (Plastic) Engineering Operational & Quality field by putting best brains.