• Gender: Male
• Age: 45
• Designation: Engineer
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 25.2 Year(s)

Education

Diploma Mechanical Engineering From I.T.S. Engineering Collage, Aurangabad., in 2011

Mechanical Draughtsman (I.T.I.) From Govt. Industrial Training Institute, Aurangabad in 1998

B.Com From Dr. B.A.M.U., Aurangabad in 2002

H.S.C. From Vasantrao Naik Collage, Aurangabad in 2000

S.S.C. From Baliram Patil High School Aurangabad in 1995

Skill Sets

CATIA V5 R24.
Unigraphics NX5.
Auto CAD LT 2015

Certificate Course in AutoCAD.
Computer Academy Institute of Information Technology (CAIIT), Aurangabad.

Certificate Course in Office Automation.
Yashwantrao Chavan Marathwada Open University, Nasik.

Work Experience

Lead Engineer - Design (CATIA)
Since Feb 2005
Company Profile: Manufacturer Automotive component & supplier of exterior lighting systems, powertrains, electricals-electronics, body and chassis parts to leading passenger car and motorcycle segment. Customers are M&M, VW, GM, Volvo, Polaris, Renault Nissan, Eicher, Bajaj etc.
Job Profile:
Plastic Components Product feasibility. (Gap-Flushness verification, interface clash checks, drafts analysis for texture assessments & analysis potential molding defects like sink marks, Patch mark, Short molding, flashes etc.)
Tooling Feasibility (Checking of undercuts in tooling direction, Checking of drafts for part ejection, checking of lifter & slider actuation)
Modification of CAD data w.r.t. Feasibility study & approval from customer.
B-Surface development from Skin data & Mounting feature creation for various interior parts like Floor Consoles, Door Trims, Pillar Trims & IP Assy from skin data w.r.t. BIW & surrounding data.
Feasible design proposals according to customer technical requirements & 2D dwg.
Concept Designs, Value Addition & Value Engineering in Product Design.
Benchmark study analysis & creation of Benchmark database for all interiors like Floor Consoles, Pillar Trims, Door Trims, Plenum Applique & IP (LCV) etc.
Creation of component drawings and giving effective tolerances and facilitate their release to production.
Simulation for interference checks between kinematic parts, using DMU in Catia V5.
Reverse Engineering - CAD modeling by using 3D white light scanner input.
Design of Inspection Fixtures, Cooling Jigs & CMM mounting fixtures.
Work load planning, CAD data management & TPM Activities.

Familiar with of Technologies & Processes
Joining Technologies – Heat Streaking, Ultrasonic Welding & Vibration welding
Molding Processes – Injection Molding, 2K Injection molding, Blow Molding,
Rotational molding, Foam Molding, Foam over molding on Plastic,
Tooling Technologies – IMD (In-Mold decoration), Insert Molding.
Other – Spray Painting, Cubic Printing, Flocking, Laser Cutting, Fabric pasting etc.

Key Projects Executed:
U-301 (M&M upcoming Vehicle)
Air Guide (Renault Nissan)
W-105 (M&M Scorpio Refresh)
W-201 (M&M XUV 5OO)
Condor Cabin (Eicher 10.90 Truck)
VW-250 (VW Polo)
VW-251 (VW Vento)
Bolero (M&M Bolero Refresh)
U-Project (M&M Xylo)
M-200 (GMI Spark)
LTV-Project (M&M Maxximo)
W-Project (M&M Scorpio)
Alfa (M&M 3- Wheeler)
L-90 (MRPL Logan)
All project consisted of interior & exterior plastic parts of respective vehicles like Pillar
Trims, Door Trims, Instrument Panels, Front bumpers, Body side Cladding, & under
Bonnet Components. My major roll in above projects is to modify & make Feasible CAD
data suitable for tool manufacturing with achieving product’s technical specification.
Provide design inputs based on benchmark study database, Creation of 2D drawings.

U-301 -
Tooling & Product feasibility of All Door Trims & its child parts, preparation of feasible
CAD data for mold manufacturing, U/s welding, Gap & Flush achievement and proper
fit & function, interaction with customer & get approved CAD data, tracking & releasing
of CAD data to tool maker.
Eliminated ultrasonic welding process by providing pivot type snap & hook design for
assembly of Armrest on Door Trim.
A surface modification & improved snap fit design in assembly of Door Grip Handle to
achieve Gap & Flush results as per specification.

Air Guide -
As per customer design there was 3 different parts of Air Guide get assemble by snap
fit design, during fitment trial, side hanging parts get disengage due to engine
vibration & fall down.
I have proposed live hinge concept to integrate 3 different parts in to one single
integral part. Eliminated two molds from process. Got appreciation from customer

W 105 -
Tooling feasibility & creation of feasible CAD data of Floor Console & its child parts,
Integration of storage bin & Structure support in to one part instead of two parts,
Proposal of Sliding Lid for storage Bin with constraint of compact space for design.
Proposed insert molding design for bezel brake handle lever. Plastic part used as insert
molding in EPDM mold, eliminated post molding assembly of two different parts.
Addition of ribbing pattern to improve part stiffness w.r.t. mold flow results.

W-201 -
Customer complaint of Cap removal from Roof Rail is resolved by improving Snap fit
engagement & Roof rail sagginess reduced by providing stiff design section

VW 250 & 251 Project -
Modification of all Pillar Trims and Rear Shelf CAD data of VW Vento & Polo according
to tooling feasibility. design of Inspection gauges & Fixture.
Interaction of CAD data through VW supplier portal - KVS
On-site training & work at Möllertech GMBH, Bielefeld, Germany.

U-Project -
Proposals given for integration of D Pillar & Rear Quarter Trim, Product feasibility of all
interior trims, CAD modifications with VA/VE inputs to eliminate molding defects &
fitment concerns, Creation of part and assembly drawings, Design of Relation gauges,
Assembly fixtures & Mounting fixtures for post molding operations.

M 200 Project -
B surfaces development & part packaging of Trim Wheel House rear.

LTV Project -
Product feasibility along with VA/VE ideas for Instrument Panel & its child parts like
mobile holder, Glove box, utility box. Our team is awarded for Best Development Award
from customer.

Design Engineer.
May 2004 to Jan 2005
Company Profile : Design and Manufacturing Press tools, Jigs & Fixtures for Automobile component
Job Profile : 
Design of Welding, Bending & Assembly fixtures for 2 wheeler accessories like - Silencer (muffler), Steering Column, Handle Bar, Leg Guard, Sari
Guard, Foot rest etc.

CAD Engineer
June 2002 to May 2004
Company Name : Elemechtron Engineering.
Company Profile : Manufacturer of special purpose machines for coated abrasive manufacturing industries, pharmaceuticals, food processing plants, sugar factories, paper mills & fertilizer etc.
Job Profile : 
Drafting & Design of special purpose machines as per customer requirement & Technical Specification.

CAD Engineer
May 2000 to June 2002
Company Name : Positive Engineers
Company Profile : CAD Service Provider
Job Profile : 
Drafting of all types engineering drawings & Plant layouts for pharmaceuticals & breweries industries of Aurangabad industrial zone

Achievements:
Part of team which got provisional Patient Approval from Indian Govt. for Quick Modeling Process of Radiator Tank¡¨
Winner of present company Inter Department Kaizen Competition held in Dec. 2014.
Participated in State Level kaizen competition from CII at Nasik in February 2008

Training :
On job training of product design of Interior trims and IP Assembly on CATIA V5 R19 VW environment at Möllertech GMBH
Special training on VW Supplier package which includes KVS Plugin, N-Tool, VALIDAT & DoLittle text at Möllertech GMBH,
Period – 1 week
Basic & Advanced training program on CATIA V5 R19 at EDS Technologies.

Future Goals

Growth