Ref. No. : CA - 6331 - (Maintenance and Service - Electrical – with 24.1 years in Plastic Industry)

Education

Diploma - Electrical And Electronics
BE - Electrical Communication

Skill Sets

TRAININGS RECEIVED
Training Program on PLC configuration .,
Training Program on Fire fighting by St. John's Ambulance Services (Chennai).
Training Program on Personality Development by Core Mind Consultants (Chennai).
Training Program on TPM,TQM, ISO 14001, TS16949 Activities
Training in 7QC Tools
Training in 5S.

Work Experience

Team Member - Electrical Maintenance
Since May 2000
Presently working with leading company
Involved in the erection and commissioning of cold rolled mills, Tube Mills , Draw benches.
Stabilized the process in minimal time.
Received Spot Awards for the process improvements in the journey of cost saving projects.
Recognized as Zero Error employee by the superiors of my department.
Handled emergencies like exit breaks and major equipment failure etc,.
Positive attitude and self confidence in the performance of the job.
Flexible towards the new processes, special jobs and products.
Good communication skill and team work.
Manpower management and managerial skills
More safety conscious to avoid accidents in my area of work.
Daily management of the process.

Operations and Maintenance
Operation and maintenance of cold rolled mills (2HI, 4 HI, and 6HI) Tube Mills (Electrical Resistance Welding) and Draw
benches (Cold Drawn Welded) controlled by PLC's, sequential Logic Controllers Allen Bradley and Siemens etc., with Siemens and control technique DC Drives.
Planning the Maintenance activities (Shift wise, weekly, Monthly, Opportunity etc.,)
Trouble shooting logical problems in an automated line using PLC's of Allen Bradley and Siemens.
Following the LLF theory in all the areas to avoid machine breakdowns.
Planning and following effective PM schedules of machineries of cold rolled mills, Tube Mills, Draw benches Drives, Servo drives, DC/AC Motors, starters, Auxiliaries, circuit breakers etc., to increase machine up time and Equipment reliability.
Planning the shift activities at the beginning of the shift.
Developing new process concepts for production optimization, yield improvement aiming towards Zero Break Down and and developing guidelines for the Maintenance Activities
Working towards the targets and achieving good results to the team.
Assessing the performance and updating of Documents for TQM and TPM Requirements.
Maintaining the 5S in the shop floor.
Monitoring the Quality circle team's performance and facilitating them to meet TQM.
Monitoring discipline at the shop floor for an accident free and safe work culture.

Projects - Erection and Commissioning
Designing of layouts for the machineries like Power control centers, Motor control centers, Transformers etc., anticipating the future expansions.
Getting quotations from the suppliers, negotiating and taking part in the technical discussions for Spares and Consumables.
Preparing comparative statements for the Capital purchases.
Taking care of erection and commissioning of the machinery assigned as per the drawings and specifications of Tube Mills and Cold Rolled Mills processing lines having Roller conveyors, Blowers, Ovens, Driers, Cooling Towers, Boilers, PLCs, etc.,

Future Goals

New Project Development

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