• Gender: Male
• Age: 41
• Designation: Engineer
• Highest Education Level: Diploma
• Current Gross Salary: INR  350000 /Annum
• Expected Gross Salary: INR  400000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: India
• Work Experience: 22.3 Year(s)

Education

Diploma in Polymer Technology from Institute of Chemical Technology, Chennai. (1999 – 2002) with 83%)

Skill Sets

Good knowledge in electrical and hydraulic circuit diagram of injection moulding machines
Good exposure in Robomatic System
Handling of hot runner mould with sequential gating through pneumatic valves
Reducing the shop floor rejection rate and improving the productivity.
Achieved cost saving in the production shop floor through new Techniques and system.
Solving the quality problems.
Better man management & efficient planning.
Meet the customer requirements on time.
Mould strials parameters optimization.
Good exposurein moulding of various plastics
Knowledge and experience in handling of LPD (Low Pressure Dryer)

Work Experience

Process - Engineer Plastic components manufacturing shop
Since July 2006.
Presently working with leading automotive component manufacturing company at Malaysia
MAJOR CUSTOMERS ARE
Automative Lighting - Malaysia And China, Samsung Electronics - Malaysia
Umw Automotive, Proton Automotive, Icikoh Automoive, Sazeh Pouyesh - Iran, Bosch
Responsible For :-
Module owner for Lens moulding which involves production of Head Lamps, Tail Lamps and Fog Lamps
As a member of new product development team responsible for planned productionising for new products, standardizing components and materials for new products
Attending trials at vendor end for effective feedback on critical components to tool room & new product development team head
Process monitoring, Implementation of new systems and Development
Coordinate with tool room for further development & improvements
Troubleshooting in plastic processing defects
Production planning based on schedule adherence for lens molding
Tool function development analysis
Evaluating the process capability for new moulds
Effective feedback on trials
Tool break down analysis
Tools PPM updating in regular intervals
Production :-
Production monitoring by shop floor control system
Trouble shooting on day–to–day machine shop and mold modifications
Monitoring machine utilization and down time reduction

Mold Proving By Following Injection Molding Machines :-
All types of moulding machines ranging from 70 tons to 1300 tons from Demag, Toshiba, Arburg, Mitsubishi etcs.
Machines handled in Lens moulding are
Demag 250tons for Fog Lamp Lens,
Demag 650tons Double colour molding for Tail lamps,
Toshiba 850 and 1300tons for Head Lamps lens
Good exposure in handling of core pulling system

Production – Engineer Plastic components manufacturing shop
From Nov 2004 to June 2006.
Saber Pens Private Limited, Chennai,
Responsible For :-
Analysis on operator performance through educating them for improvement and helping them to remove bottlenecks causing low performance
Manpower planning & work scheduling
Raw material requirements planning & scheduling
Machine planning & scheduling
Tool maintenance
Maintaining 5’s on work place
Planning, coordinating, implementation of day to day activities
Monitoring quality and implementation safety
Maintain the entire shop floor
Reduce rejection rate through process optimization

Production – Supervisor plastic components manufacturing shop
From Nov 2002 to Nov 2004.
Plastronica, Chennai,

Future Goals

As a production person I can contribute significantly to the organization’s excellence by applying my skills and techniques in production departments.