• Gender: Male
• Age: 43
• Designation: Engineer
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 20.3 Year(s)

Education

B.E From IME in 2015

PD-PMD (Post Diploma In Plastic Mould Design) From CIPET, Bhubaneswar in 2004

Diploma (Plastic Mould Technology) From CIPET, Bhubaneswar in 2000

Skill Sets

10 years of rich & extensive experience in design & development.
[7 years of experience in design & development of manual gearbox. (2008 to till date)].
[3 years of experience in design & development of plastic component & injection mould. (2004 to 2007)].
Gained comprehensive experience in research, development, prototyping and testing of ew products, mechanical design and layouts
Design & development of casting, plastics and sheet metal components using Pro/ENGINEER as a design tool.
Expert in Pro-Engineer ( 3d cad modeling, drawing, mechanism & analysis) and PLM(team Centre)
Good knowledge GD&T, tolerance stack up and manufacturing process.
In depth knowledge in casting component, plastic component, sheet metal and plastic injection mould design.
Good knowledge in kiss-soft .

Work Experience

Design Engineer
Since Jan 2008
Company Profile: Leading automobile manufacturer company
Job Profile:
Worked on cad, layouts & drawing of gearbox PLM release activity.
Design & development of complicated casting, forging, plastics & sheet metal components (gearbox housing, and plastic shifter housing).
Design & development of Gear shift linkages.
Participation in VAVE activities to reduce cost of product at design stage.
Coordination with vehicle integration, prototype planning, Indoor/ outdoor testing departments for manufacturing and validation of designed components respectively.
Involved in engineering sign off, tool kick off, technical review sign off & failure analysis.
Involve in various manufacturing processing activities (machinery process, metal sheet work, foundry techniques etc) for ensuring the quality requirement as per the benchmarked concept for the project.
Maintain currency of DFMEA, DFA, DFM documents in accordance with field complaints.
Static & modal analysis of the component in Pro-Mechanica.
Set dimensional tolerance and geometrical tolerance.
Basic Gear calculation.

Projects 
Design and Development of 5-Speed Transmission with cable shift arrangement.
Worked on cad, layout & drawings, PLM released activity
Developed new cast housings & shift system.
Converted the manual shift arrangement to cable shift arrangement.
Analysis the component in pro mechanica before sending to final CAE.

Design and Development of 5-Speed Transmission for 320Nm torque application.
Designed & developed shift mechanism & gearbox housing components.
Worked on cad, layout & drawings, PLM released activity.
Analysis the component in pro mechanica before sending to final CAE.
Gear life calculation in DIN program.

Design and Development of triple cone.
Package the triple cone in existing double cone area.
Prepared drawings & released for proto development.
Analysis the triple cone in pro mechanica.  

Design and Development of mechanical shift linkage for Xenon.
Prepared layout, drawings & released for proto development
Check the mechanism in pro mechanism.

Major Achievements-
Resolved rattle vibration on gear shift lever.
Converted 5 speed manual shifting gearbox to cable shifting gearbox. 
Reduced approx 1 kg weight from 5 speed gear box.
Accepted & implemented 2 cost reduction ideas (ICR).
Improved gear shift quality as per target benchmark vehicle.

Design Engineer
Oct 2004 to Dec 2007
Company Profile: Manufactures plastic injection mould, plastic components.
Job Profile:
Reverse engineering of plastics connector, refrigerator component & sheet-metal components.
Design & development of plastic injection mould (2plate, 3 plate, hot runner & over mould)
Vendor follow up.(For mould  base, wire cutting, heat treatment & material purchase) 

Projects 
I have Completed Design and development of 35 plastics component (plastic body of connector, and refrigerator component, spur gear), 10 Sheet metal component. (circlip, stator, rotor, tray) and reverse engineering of  15 component using pro-Engineer & catia as a design tool.

IPR & Patents
Patent for the mechanism for transfer-case mode selection.
Design right for the Gear shift knob and gear shift sleeve.

Achievements
Champion of the quarter award for the quarter 2, 2013-14 in Present company.

Future Goals

Seeking Design Engineer level assignments in New Product Development/R&D/Engineering with a growth oriented organization