• Gender: Male
• Age: 49
• Designation: Engineer
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  650000 /Annum
• Expected Gross Salary: INR  680000 /Annum
• Notice Period: 30  Days
• Work Experience: 22.9 Year(s)

Education

Post Graduate in Plastics Processing Technology (PGPPT) From CIPET, Chennai
 
Bachelor of Commerce (B.Com) From Annamalai University, India. 

Skill Sets

Gained the knowledge on fully automated Production Plant of Mother Company, South Korea. (Under gone 1 Month training).
Six Sigma from MSME Development institute - Chennai
Processing Methods and Applications of Plastics-CIPET, Chennai.
First Aid training
Safety Evacuation

Work Experience

Sr Engr (Production)
Since Sep 2011
Company Profile: Manufacturer of Acrylic sheets

Engineer (Moulding Engineer)
Apr 2008 to Sep 2011
Company Profile: Manufacturer of Electrical appliance, lamp, tube fitting 

Engineer
Sep - 1999 to Apr - 2008
Company Name: Visteon India

Description of Roles & responsibilities:
Injection Molding Operations: 
Preparation and Follow up the daily process and sending status report to manager on weekly/monthly basis. (KPI)
Sustaining Minimum level of production materials to have the production smoothly without any delay.
Arrangement of tools and keeping ready for production based on schedule.
Implementation of kanban, 3C&5S, 4M0l concepts/tools/techniques to achieve higher productivity & seamless deliverables.
Instrumental in successfully handling the trouble shooting of Plastics molding processing with PP, ABS, Nylon GF 30%, Nylon MF+GF, Acrylic, Acetal, PP-TF 20%, PP-TF 40%.
Monitoring production, keeping control over activities and analyzing processes for stabilization thereby ensuring smooth operations.
Successfully handled the processing of Automotive parts like Switches (Power windows, multi functions and relays), Bumpers, Instrument panels, FEM, Exterior and Interior trims, HVAC parts like Heaters, Radiators, Evaporators, Intercoolers, etc. and Clear parts like Lens of Instrument cluster.
Actively handled Injection molding machine (fully Microprocessor controlled with Touch screen technology) series from 85T to 2500T capacities made by LTM-DEMAG, UBE (Japan) and LS (Korea) all electrical injection machines.
Cost saving projects in the areas like Electricity and optimizing the consumption of consumables, etc
Achieved the overall yield of around 90% by incorporating the minimal rejection and regrinding material usage wherever required like during purging.

Quality Assurance
Provided the assurance all production stages by proper training to all stage operators and monitoring the production data.
Rejection analysis related to Setup, Process and Corrective action for rejection.
Monitoring and improving OEE (Overall Equipment Efficiency).
Incorporated the hourly monitoring the critical dimensions and analyzing at fixed interval of time.

Man Management
Managing the team with size of 25 members.
Provision of training to operators wherever required.
Encouraging the operators by incorporation of kaizan system.
Work allocation, Utilization and performance monitoring.
Effective utilization of manpower by proper planning.

Professional Synopsis
A dynamic professional with nearly 14 years of rich & extensive experience in Injection Moulding operation.
Deft in ensuring compliance to TS 16949: ISO 2009 and ISO 14001 / 18000 quality standards & techniques for improving the plant operations along with energy conservation for cost savings.

Key Deliverables
Production Planning & Control
Planning day-to-day strategies, production schedules along with resource allocation and machine loading for manufacturing operations.
Minimising performance bottlenecks for high productivity with maximisation of men, material & machine.
Appraising the prevalent production systems / processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.

Quality Assurance & Process Enhancement 
Taking stringent quality measures including preparation of necessary documents to ensure compliance with TS 16949: ISO 2009 and ISO 14001 / 18001 quality standards & customer requirements. 
Implementing various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of data, conducting tests, cost benefit analysis and implementation.

Man Management
Directing, leading and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness / efficiency. 
Working on succession planning of the workforce, rendering technical guidance to the staff, shift management activities, appraising the member’s performance & providing feedback.

Future Goals

Seeking challenging assignments in  Plastic Molding Operation, Production Planning, Quality Assurance with a growth oriented organisation.