Ref. No. : CA - 27299 - (Quality - Resin, Compounds, Masterbatch – with 11.2 years in Plastic Industry)

Education

Pursuing PGDBA From Symbiosis Pune

PGD-PPT From CIPET, Jaipur

B.Sc.(Chemistry) From C.S.J.M.U University, Kanpur

12th From C.B.S.E. Board.

10th From C.B.S.E. Board

Skill Sets

Experience in Quality Assurance, Colour Compound development & good hands on experience in flexible & rigid grade compound development.
Possess a clear understanding of the Finished Good and Raw Material with the knowledge of instituting quality control techniques to non-confirming of material.
Proficient in standardizing the Testing process related to the standard like IS, ASTMD, IEC etc.
Delivers excellent communication skills with troubleshooting, problem defining skills in solving technical as well as commercial issues
An effective communicator with the organisation for better improvement in process handling of Testing Methods.

Microsoft Office Excel, Word, Powerpoint
SAP-HANA for Quality Entry
SAP-HANA for PRQ and work Permit.

Quality Control, Quality Assurance, Customer complaint, Customer Satisfaction, Maintain MSDS, Documentation, Process operation, Instrument operation, DWM

Work Experience

Quality Engineer: Since Feb 2015
Quality Control Engineer (G.E.T): Aug 2014 to Jan 2015
Company Profile:Leading Manufacturer of PVC compounding, Rigid PVC, flame retardant.
Job Profile :
In Development:
Preparation of test specimen from two roll mill & performing all type test required for developing new compounds for master batch segment, rigid grade segment & flexible grade segment.
Preparation of TDS for comparing competitor sample data-sheet.
Good hands on experience in specific test required for wires & cable segment just like Halogen acid gas emission %, Smoke density rating, Limiting oxygen index.
Successfully intricate various type of colour Masterbatches from hazy type to bold dense type required for wires & cables, injection moulding application by combining various types of pigments.
Good commands over compound processing behaviour while performing trials in Lab extrusion line as well as in main production line.
Focus on substituting existing high price raw materials used in formulation with raw material available in the domestic market with reasonable price without compromising the compound quality in order to fulfil Customer need as per just in time concept.
High proficiency in developing master batch compounds required for various applications as per customer need. Preparation of BOM of compound & calculating compound costing in order to give the price to sells.
Data base creation and online color measurement of master batch & profile grades through propalette software in X-rite (i-7) Color Spectrophotometer

In Quality Control Department:
Daily work Management Report.
Preparation of Observation Report of all the Running finished goods material on the machine on daily basis.
Preparation of Observation Report of all the Incoming Raw material before production along with their bill approval and GRN clearance.
Handling of Deviation occurred related to the properties during compounding. Clearance of F.G and R.M material from the SAP at the Quality End.
Generating Test Certificate of Material for the Customer and Complete inspection of Dispatch material prior to Loading. Complete Handling of all Quality Related Documents.
Documentation (ISO, 5s, Analysis Document)
Calibration of all the instrument of F.G and R.M. Preparing PRQ required for Testing Purpose.
Maintaining the Document of Standards ASTMD,IS,BIS,IEC
Key role as Team Member in Audit system of BSC ,IMS. CII, Process related and Customer Audits. SAP (HANA) operation for process and work permit system.
Associated with Plant level related training like: Fire safety ,EHS training, Process Training.
Analysing and Resolving the Customer Complain related to Quality

Knowledge Purview
Tensile & Elongation Test
Thermal stability
Specific gravity test
Hardness(Shore-A,D & Rockwell)
MFI
Insulation Resistance & Volume Resistivity
High Voltage AC/DC
Limiting Oxygen Index(LOI) Test
Smoke Density testing
HDT and VSP
U.V Spectrophotometer
Colour Spectrophotometer
Impact Tester
Surface Resistivity
Thermo Haake for Rheological property
Moisture Content Test, Volatile Loss Test
Lead Content in (TBLS, DBLP, CS, BS etc)
Plasticizers Testing (DOP, DINP, DBP, CPW, etc)
Lubricant Testing (N-Butyl stearate, Stearic Acid, G-62 etc)
Resin Testing(Porosity, B.D, K-value)
Flame Retardant : Antimony Trioxide, Magnesium Hydroxide, Aluminum Hydroxide
Processing Aid as: F-P-T, Finalux GCC-10, Fine Plastaid - T, K-120P Pigment Testing (Colour matching, Delta matching)

Future Goals

To become a key asset to the organisation by implementing the technical knowledge and Hard working to the fullest extent and there by contributing to the progress of the organisation through self development, personal growth and enhancement of knowledge & skills. Minimize Rejection and Increase Customer Satisfaction.

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