Ref. No. : CA - 11127 - (Quality – with 14.4 years in Plastic Industry)

Education

B.Tech in Polymer Technology, from Kamaraj College of Engineering and
Technology, Anna University, Virudhunagar, in 2006-2010 with 77%
HSC from K.V.S. Higher Secondary school, Virudhunagar in 2006 with 74%
SSLC from K.V.S. Higher Secondary school, Virudhunagar in 2004 with 75%

Skill Sets

COMPUTER SKILLS
Operating System : Windows7, XP
Design package : Auto Cad, SAP R3

Work Experience

Engineer – Quality Assurance
Since Sep 2010
Company Profile: Leading Wind Power Solutions Provider
Job Profile:
Controlling quality defect manually with the help of visual and instrument inspection checking daily production sheet and observe the problem which affected to Quality.
Assist to production engineer and solving internal NCR problems.
Collect the history data’s and making report with trend analysis about each quality of materials / NC’s and also drive the both Root cause analysis and CAPA for each vital / trivial NC’s. And calculate COPQ per blade.
Doing continuous improvement projects in process and making project reports Using – PFEMA, 8D, 7 QC Tools [SPC]( Quality Tools) with presentations to emphasis the ideas to authorized designers
Monitoring the production activities (Laying, Rimming and Closing)
To Make and ensure when any NC (Non Conformities) arise it shall be closed as per SRM (Standard Repair Manual).
Updating the all the document details through SAP system using QM module.
Ensure that the quality processes are in line with the requirement of ISO standards.
Detecting and describing the Non Conformities (NC) on the products and giving corrective instructions and clearing the same.
To handling routine product quality function. Follow up for continual improvement.
To handle inspection, measuring and test equipment independently.
Conduct internal system audit and drive the improvement activities, KAIZEN, 5S, POKA YOKE and QC tool implementation
Final inspection of rotor blades with DNV
Incoming Raw material inspection for production.
Continuous Process development in all manufacturing area.
Giving and conducting technical training programs to technicians and GET’s

Areas of Expertise:
Quality Control:
Implementing Process and Quality Plans, undertaking various studies for critical parameters.
Implementing customer specific quality system activities.
Maintaining the quality of product through line / final inspection, rejection accountability, corrective and preventive action
Handling PDCA audit in plant.

Materials Inspection - Incoming and In-House:
Conducting incoming inspection of various components, including testing and measurements as per standards.
Incoming materials testing on Glass transition temperature of the cured and uncured blade materials using DSC (Differential Scanning Calorimeter).

Equipment Proficiency:
Processing Section: FRP Tech. (Hand lay-up), VARIM.
Mechanical testing: Hardness test, Roughness test (Mitutoyo roughness tester), Adhesion test,
Wet film thickness (WFT), Dry film thickness (DFT)
Rheological Laboratory: Brookfield Viscometer.
Electrical testing: Micro-Ohm meter LR 2065(Moto wane Instrument)- To inspect the conductivity of lighting cable of blade

Projects & Achievement:
Reduction of MIC in SAP-R3 system in all variant models using 8D methodology.
Implementation of kaizen in reduction of time while placing the prefab parts during laying process.
Reduced the aiding material usage and reduced usage of resin quantity level in VARIM process.
Reduced the non conformities levels in blade as well as prefab parts like white spot, Air entrapment, flower spot, dry spot, wlag, core gap, core step, and wrinkle.

Industrial Exposure:
Under went on Implant training in Premier Poly bags, Virudhunagar- Blow molding process
Under went on Implant training in A.D.R. Plastics, kappalur- Injection molding process

Academic Project Work:
Title : Synthesis And Characterization Of Poly Methyl Methacrylate/ Azadirachta Indica Composites

Future Goals

Short term goal: To seek a good position in well reputed company
Long term goal: To become a entrapranur

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