• Gender: Male
• Age: 38
• Designation: Engineer
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 15.3 Year(s)

Education

Bachelor of Plastics and Polymer Engineering From Maharashtra Institute of Technology, Aurangabad in 2011 with First Division 

Diploma in Plastics and Polymer Engineering From Government Polytechnic, Miraj (M.S.B.T.E) in 2007

12th From Maharashtra State Board, Pune in 2004 

10th From Maharashtra State Board, Pune in 2002

Skill Sets

In depth understanding of QMS Requirements ISO 9001:2015,ISO/TS 16949:2009, TPM, VDA 6.3,and other second and third party audits.
Qualified internal Auditor of ISO 14001& OSHAS 18001,ISO/TS 16949:2009
Practical Application & documentation of AIAG core tools -SPC, MSA, PPAP, APQP, PFMEA.
First party, Second party, Third party audits -Follow up and corrective actions implementation and sustenance
Use of QC tools-Control Charts, Pareto charts, Ishikawa diagrams ,data collection, histograms,8D analysis, at Assembly and molding line
Key performance indicators Thresholds
Overall Documentation Process plans, work instructions, pictorial/animated guidelines of various processes like injection Molding, Surface Treatment, Product assembly line
New product development-APQP documents and adherence with APQP Time line chart
Supplier Audits ,Action plan follow up and thereby sustenance
5s,Visual Factory, Operator Ergonomics Study .

Work Experience

Engineer Quality Assurance 
Since Jan 2014
Company Profile: Manufacturer of Rubber and plastics Components
Job Profile:
Assist in ensuring compliance with ISO/TS 16949, ISO 14001, OSHAS 18001, VDA6.3 requirements and ensure adherence to relevant quality procedures, Environmental and safety with the aim of achieving & maintaining certification.
Key Performance indicators Monitoring and presentation in Monthly management review
ISO 14001-: Aspect impacts of processes on environment, ISO 18001-Hazard impacts and risk assessments (HIRA), documented procedures, formats, Environmental management programs, internal audits of ISO 14001, OSHAS 18001
Internal Trainer-Core Tools-SPC, MSA, PPAP, 7QC Tools, IPO Methodology
Quality Assurance activities-Product audits, process audits, Calibration, Process validations, Customer complaints action plans and subsequent documents changes
Operational Exposure
Injection molding -Injection Molding of Automotive Plastics & Rubber parts, Quality Parameters of Plastics & Rubber parts, Statistical Process control of the injection line
Compression/Transfer molding -Compression/Transfer Molding of Automotive Rubber parts, Statistical Process control of the Compression line

Engineer QA
2012 to 2014
Company Profile : Leading manufacturer of auto components 
Job Profile : 
Assist in ensuring compliance with ISO/TS16949, TPM, Core tools-SPC, MSA, APQP, PPAP, FMEA, Visual Factory, requirements and ensure adherence to relevant quality procedures, with the aim of achieving & maintaining certification.
Key Performance indicators Monitoring and presentation in Monthly management review 
-Assembly Of Lighting Products -Assembly and updation of process plans and overall documentation /work instructions of each assembly Substations 
Supplier Quality Assurance -:
Supplier selection and evaluation, supplier quality improvement, Quality Promotion and supplier quality up gradation, Supplier audits and Action plans  
Quality Assurance Activities-:
Process audits, Product audits, Engineering Change Managements 
Control of documents /control of records
Cost of poor quality, cost of quality
Customer complaints analysis and action plan documentation
PPAP-customer and supplier PPAP activities
Monthly In-house rejection analysis -Pareto analysis, 8D Analysis and implementation of other problem solving techniques
Leading all the 'Quality improvement Projects'.
Calibration of measuring instruments and gauges and molding machine components 
Conduction of Internal Audits / MRMs 
ISO 14001-: Aspect impacts, ISO 18001-Hazard impacts and risk assessments (HIRA), documented procedures, formats, Environmental management programs, internal audits of ISO 14001, OSHAS 18001
Internal Trainer-Core Tools-SPC, MSA, PPAP, 7QC Tools, IPO Methodology
Quality Assurance activities-Product audits, process audits, Calibration, Process validations, Customer complaints action plans and subsequent documents changes

Core Tools –
Statistical Process Control (SPC)-
Variation in the process
Consideration of Inputs and outputs of the processes 
Common causes, Special causes affecting/Impacting on the process
Process control vs Process capability
Failure Modes Effect and Analysis (FMEA)
Involvement in drafting of New products PFMEA in appropriate APQP phases
Review of Past trouble data base, Customer Voice, May happen cases 
Inputs for the PFMEA-Field failures, warranty concerns, IHRs, Customer complaints 
Calculation of Occurrence, (As per AIAG guidelines)
Review of PFMEA based on current production, analysis of the flaws and subsequent action plans to meet planed RPN
Measurement system Analysis (MSA)
Elements of the Study –GRR, Bias, Linearity, stability
Repeat-ability and reproduce ability 
Advanced Product Quality Planning (APQP)
Involvement in Appropriate phases and documentation, Part trial runs, Project handovers, Inputs and outputs from subsequent APQP Phases 
Production Part approval Process(PPAP)
Levels of PPAP, Making of PPAP documents, Consideration of PPAP AIAG guidelines with obeying of customer specific requirements 
Operational Exposure -
Injection molding -Injection Molding of Automotive Lighting parts, Injection molding of engineering plastics,
Raw material properties, and selection of plastics materials as per material grades of various manufactures, Material identification, characterization tests 
Surface Treatment - Surface Treatment on Plastic Substrates, Process parameters and their effect on Quality by Process Validations 
Supplier Quality Assurance-Selection of materials, Supplier selection and evaluation, Supplier Monitoring, Supplier Audits and action plans for raised non 

In Plant Training 
Jan 2011 to Jun 2011
Company Name : Kriti Auto and Engineering Plastics Pvt. Ltd.
Job Profile : 
In process Inspections/subsequent documentation, and Recordings 
Literature Study -Quality Assurance -National (Governmental/Non Governmental Trade associations and international quality assurance systems
Automotive Regulations in India By Ministry of Road Transports and highways 
AISC(Automotive industry standards committee and their representatives like BIS, ARAI, VRDE, TMA, ACMA(Automotive Components Manufactures association)
ISO/IEC, Structure of ISO Organization, Types of Members i.e Member bodies, correspondent  members, and subscriber members
Role of Indian standard body (BIS) in the ISO 

Achievements-
Second Prize winner in Low cost automation competition by ACMA (Automotive components manufactures association) Western region 2014
Third Prize winner in Low cost automation competition by ACMA (Automotive components manufactures association) Western region 2015
Certified  ISO/TS 16949:2009, ISO 14001, OSHAS 18001 Internal Auditor 
I hereby Declare that all above stated information is true to the best of my knowledge  
Place-Pune                                                                                              
Profile
Resourceful, and and industrial quality management system ISO/TS 16949, ISO 14001, OSHAS 18001, VDA 6.3, AIAG Core tools, Lean Management, TPM, and knowledgeable about polymers(Plastics & Rubbers) properties, intended use in automotive parts, processing, Applications, Self-motivated, hard-working individual. In depth understanding of emerging technologies and their commercial applications.

Future Goals

Growth