• Gender: Male
• Age: 34
• Designation: Executive
• Highest Education Level: Diploma
• Current Gross Salary: INR  15000 /Annum
• Expected Gross Salary: INR  20000 /Annum
• Preferred Country: Tanzania, Nigeria, Oman, Qatar, Singapore, South Africa, Sri Lanka, Spain, USA, UK, Kenya, Iran
• Notice Period: 30  Days
• Preferred Location: inda
• Work Experience: 14.8 Year(s)

Education

Diploma in Tool & Die Making Course (D.T.D.M) Central Tool Room & Training centre Kolkata
An Indodanish Project of Govt. Society Of Indogerman. (M.S.M.E Kolkata)

Skill Sets

Production Planning / Productivity Improvements
New Mould Tryouts
Machine maintenance

Work Experience

Production Engineer
Since August 2009
Company Profile: An ISO 9001-2000 Certified Company with plants located in India And Abroad, manufacturing injection molded furniture, industrial crates, bottle crates, Milk crates & other households.
Job Profile:
Handling all production related activities- primary responsible for production and secondary for maintenance.
Verification of daily production process monitoring sheet and breakdown maintenance report.
Verification of daily rejection reports and root cause analysis.
Daily production planning and scheduling of mould, machine, raw material & manpower.
Advanced planning for timely executions of orders along with dispatch/marketing department.
Active participation to resolve quality issues and customer complaints.
Close monitoring and maintain OEE targets and breakdown % targets.
Analyzing other requirements like Jigs, fixtures and utility etc for proper functioning of production processes.
Other Responsibilities:
Setting up new product mould trials to meet standard quality requirement set by company.
Planning for trials of new moulds received and gets approved within target timing.
Process parameter standardisation, composition, cycle time standardisation for new products
Active participation in new mould manufacturing concepts for production optimization, breakdown reductions.
Mould modification related suggestions for better quality and easy process setting.
Quality system documentation of trials according to ISO.
Responsible for improvement in existing and new products for color, new aesthetic looks and finishes etc.
Responsible for study, trials and installation of latest technologies.
Improvement in existing technologies to increase productivity, reduce breakdown, save energy & man hours.
Process/ product settings and training to subordinates at Nilkamal different plant locations in case of difficulty to concern plants.
Training to subordinates on different topics

Training Programs
Attended various training programs such as:
ISO Awareness and implementation.
Six sigma Awareness and implementation.
Internal Auditing.
ENMS Training program(energy management system I.S.O 9001-50001)

Professional Training & Courses
Well versed with Windows office package, SAP system.
Knowledge of Auto cad certificate of Central Tool Room & Training Centre
Knowledge of Unigrafix certificate of Central Tool Room & Training Centre.
Knowledge of pro-e certificate of Central Tool Room & Traing Centre, Kolkata

Core Competencies
Production Planning /Productivity improvements
Heading all production related activities like mould to machine planning, raw material planning, utilities planning.
Calculations for effective utilization of machine time v/s productivity according to set system of “Overall equipment efficiency” (OEE).
Productivity improvements by reducing product cycle time, as well as by using techniques motion study and process study.
Productivity improvement by keenly watching rejection reasons and analyzing root causes.
Responsible for improvement in existing and new products for color, new aesthetic looks and finishes etc.
Active participation in improvement in existing technologies to increase productivity, reduce breakdown, save energy & man hours.
Setting up rejection / breakdown targets and achieve the same within time and cost parameters.
Strategic planning to fulfill marketing orders in targeted time.
Training and development of lower level manpower for production process and system implementation.
Quality system documentation of daily production according to ISO 9001-2000 as well as SAP recording.

New Mould Tryouts:
Setting up new product mould trials to meet standard quality requirement set by company.
Planning for trials of new moulds received and gets approved within target timing.
Process parameter standardisation, composition, cycle time standardisation for new products.
Active participation in new mould manufacturing concepts for production optimization, breakdown reductions.
Mould modification related suggestions for better quality and easy process setting.

Machine maintenance:
Taking care of all machine maintenance activities in absence of maintenance primary.
Giving Improvement related suggestions time to time.

Machines Handled
Windsor-KMP Series 300T to 800T (Allen Bradley).
MIR Italy make- 675T .
CLF (Taiwan Make)- 1000T.
Ferromatic (Indian Make) - 660T to 775T.
Double barrel system (jonwai ) 1000T.
Single barrel system (jonwai) 1000 T.

Future Goals

Production Enginner, Production Sr.engineer, Production Manager