• Gender: Male
• Age: 42
• Designation: Executive
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 17.1 Year(s)

Education

MBA in Production Operation & Quality Management From Sikim Manipal University in 2015

Post Graduate Diploma in Plastics Processing & Testing From CIPET, Haldia in 2007

PG Diploma in Computer Application (PGDCA) From Semiotics Computer Education, Chandikhole in 2006
 
B.Sc. in Chemistry From Utkal University BBSR in 2004

Skill Sets

Post Graduate Diploma in Plastics Processing & Testing(CIPET) with over 8.5 years of experience in: Production Operations, Quality Assurance, & Control Operations & Maintenance, Material Management, Safety Operations, Process Enhancement, Cost Saving, Training & Development, Team Management
Expertise in developing a framework of quality standards, procedures & overseeing smooth implementation at clients’ end
Played a vital role in handling various machines including L&T-DEMAG (100T- 350T): HUSKY HYPET 400T, FERROMATIC (250T): HUSKY (G & X LINE) (225T & 275T), OMEGA (200T & 250T): HUSKY HYELECTRIC 225T, etc.
Resourceful in implementing maintenance schedules & carrying out periodic checks to enhance performance of various equipment and maintaining requisite documents for the same

Work Experience

Production Officer : Since Apr 2014
Production Supervisor: Oct 2011 – April 2014
Team Leader : Apr 2008 – Oct 2011
Company Profile: An ISO 9001-2008, ISO 22000-2005 certified manufacturer & exporter of various sizes of preforms, CSD closures, closures for carbonated beverages & water.
Job Profile:
Holding the key positions in PET & CAP (closures) section reporting directly to Director-Operations in a high volume production facility.
Handling 12 no’s of Husky Hypet 400 & 5 no’s of G series, XL & LX series Husky machines which are giving the output of 10.6 millions parts per day.
Handling 125 employees including foreman, shift in charges & operators
Good exp in Preform PET & handling husky injection molding machines
Responsible for:
Production planning & control, process improvement, shop floor management, production executive, quality & cost control, new mold trial and parameter settings
Planning and effecting preventive and corrective measure maintenance schedules to increase machine up time and equipment reliability in the shop-floor
Managing the raw material, ensuring the timely follow up safety guidelines & maintaining discipline among team members
Handling & controlling the materials & inventory to maintain smooth flow of materials for production with the minimum inventory holding
Implementing the quality standards including 5S & Kaizen with key emphasis on improving quality and reducing breakdowns
Monitoring the implementation of cost saving measures and modifications to achieve substantial reduction in terms of production cost & energy consumption
Carrying out continuous on the job training, ensuring a high level of quality, safety consciousness & discipline among the shift workers
Discission making, implementing, monitoring & controlling.
Interact with quality, maintenance, logistics, and technical & product developments.
Planning & execution
Team leader & natural motivator
Reviewing workers performance
Develop a new procedures & processes to improve production accuracy, manage multiple priorities & meet daily production targets while consistently reducing down time.
Making sure that products are produced on time and are of good quality.
Competently utilize lean manufacturing,SPC & related process improvement techniques to ensure the most cost effective manufacturing process
Establish & maintain acceptable quality levels for all assigned products
Contacting the multifunctional customers like PEPSI/COKE for product related feed backs
Bench marking the process parameters, maintain the cycle time & reduce the weight of preforms under tolerance
Led the loss elimination team in WOW (War On Waste) project
Material Processed: PET, PP, PVC, LDPE, HDPE, LLDPE, ATTANE (DOW), Processing AID, VISTAMAX, Exceed, etc.
Material Processed: PET, PP, PVC, LDPE, HDPE, LLDPE, ATTANE (DOW), Processing AID, VISTAMAX, Exceed, etc.
Machines Handled
L&T-DEMAG (100T- 350T): HUSKY HYPET 400T
FERROMATIC (250T): HUSKY (G & X LINE)(225T & 275T)
OMEGA (200T & 250T): HUSKY HYELECTRIC 225T
NETSTAL (240T & 3500T): ENGEL 280 ( E CAP )
CLF 250T: COEXTRUSION CAST FILM LINE- SML 2700/650,3600/650
Highlights:
Successfully increased the production from 1 million to 1.3 million in one day and bagged award for the same
Innovative idea applied to make samples of two 50 gm preform 1881 neck out of 72 cavities of 51.6 gm PCO neck resulted the cost reduction in manpower & assurance of quality.

Production Shift In-charge
Feb 2007 – Mar 2008
Company Profile: Beverage Bottling Company
Job Profile: 
Managed the tool changeover, m/c & mold calibration and established the process parameters
Resolved the m/c breakdown & took m/c start up
Manpower arranging & allocations
Motivating & Discission making
Planning & Execution
Troubleshooting
Highlights:
Played a key role in improving the quality of the raw materials by 93% by taking initiative by:
Proper planning & providing suitable training to members to bring a smooth flow of operation
Monitoring of ongoing products & quality and focusing on material feeding zone
Minimizing the quality defects by discussing the problems regarding production & materials
Immediate taking action to reduce m/c up & down time
Coordinating with quality dept. to improve quality more
Successfully carried out the inspection of raw which thereby improved the quality of the products by 93 % against 65% previously
Holds the merit of escalating 85% through proper guidance to team members, process improvement by developing processing technique to reduce down time, rejection level & quality defects, maintaining discipline among team members & also coordinating with other dept. in OEE through effective maintenance

Core Competencies
Production Operations
Formulating & executing the production and manpower schedules / plans for smooth execution of projects at within time & cost parameters
Coordinating with various departments including material department for ensuring accomplishment of daily & monthly production targets; ensuring cost reduction by implementing new techniques and working on productivity improvement
Quality Assurance & Control
Implementing quality tools to ensure process capability per specification requirements, monitoring by control plan preparing and implementing improvement & corrective action plan
Developing quality plans & ensuring quality assurance for equipment in manufacturing by inspection control in various stages, process control as per standard
Materials / Inventory Management
Monitoring purchase, receipt, inspection, storage, inventory and distribution of stock commodities; ensuring proper storage facilities for various components as per supplier recommendations
Keeping the close track of non-moving items & slow - moving items and providing details of the same to the management every month
Operations & Maintenance
Ensuring execution of preventive maintenance of Power Plants, including schedules / shutdown maintenance to ensure trouble-free and seamless plant operations
Effectuating predictive, preventive & breakdown maintenance schedules of plant assets; conducting periodic checks to ensure performance of various equipment

Profile Summary
Skilled in identifying areas of obstruction / defects & conducting troubleshooting & repair to rectify the equipment failures
Holds the distinction of handling commissioning activities involving resource planning, in-process inspection and coordination with internal / external departments
Proficient in executing cost saving & energy saving techniques/measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget
A result – oriented individual with excellent analytical, negotiation & interpersonal skills
Experienced with very high speed operations & automatic process.
Can-Do & high performance
Proactive & cogent communications
Strong background in implementing process control & operations development to achieve cost reduction & minimize process wastage especially in PET preform process

Future Goals

A dedicated analyst, proficient in running successful method-oriented production operations & taking initiatives for business excellence through process improvement
Seeking challenging assignments in Production Operations with an organization of repute in Injection/ Plastic/packaging /Beverages industry, preferably in GCC / India