• Gender: Male
• Age: 47
• Designation: Executive
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 21.1 Year(s)

Education

Pursuing MBA (Operations Management)From Sikkim Manipal University 

PGD - PPT. in Polymer Engineering (Plastics Processing and Testing) From CIPET, Lucknow in 2004 with 79.8%

M.Sc. (Organic Chemistry) From SGRPG College, Dobhi Jaunpur, Poorvanchal University, Jaunpur in 2002 with 63%

B.Sc. (Organic Chemistry & Botany) From SGRPG College, Dobhi Jaunpur Poorvanchal University, Jaunpur in 1999 with 69%

H.S.C. From S.G.R Inter College Dobhi, Jaunpur
UP Board in 1996 with 56%

S.S.C. From S.G.R Inter College Dobhi, Jaunpur UP Board in 1994 with 54%

Skill Sets

Experience in Technical Services, Research & Development, Business Development, Quality Assurance & Quality Control, Testing and Validation
Instrumental in liaising a team of Engineers and Management Staff in vendor development and standardization process of various incoming materials and chemicals
Proficiency with Vibration test & designing fixture, climatic test, RM test, corrosion, developing customized test rig, PPAP, Metrology (Calibration & Layout Inspection), 7QC, ISO 9001:2008 ,TS 16949 & ISO 17025 and Kaizen
Track record of testing up a full-fledged lab (Polymers & Automotive Plastics parts Testing) of its own kind in India and accordingly providing specific testing requirements of the OEM’s
An effective communicator and negotiator with strong analytical, problem solving and organizational abilities

Well versed with Microsoft Office Suite (Word, Excel and PowerPoint)and Internet Applications

Work Experience

Dy. Manager - Research & Development/ Laboratory - Testing and Validation/ Technical Services/ Product Development(Plastics, Rubber, Textile And Leather).
Since Feb 2015
Company Profile: Leading manufacturer of cars.
Job Profile:
Functioned as Project Lead for new vehicle project testing and validation programme.
Monitored key projects from various new coming projects. Served as technical interface between marketing and operation team
Carried out In-house technical support and upgradation of laboratory for new tests and certifications
Played a stellar role in development of new test facilities, management of resources, QHSE implementation of the automobile product test lab
Ensured effective custodian of Data Bank for all standards/ specification/ test method wherein created and controlled the quality documents as per ISO 17025 & OEM requirements.
We analysis the new materials ( Plastics, Rubber, Textiles & Leathers) and validate the materials and vendor.
Analysis the failure analysis of field filure or line failure.
Serch new engineering materials for VAVE proposal for coast down and improvement of product quality.
VAVE projects for light weight vehicle for better millage of vehicles

Manager - Research & Development/ Laboratory - Testing and Validation/ Technical Services/ Quality Assurance
Apr 2013 to Jan 2015
Company Profile: Manufacturer of Rexine, PVC Coated Fabric,PVC Cloth. 
Job Profile:
Capably developing new products:
In R&D lab as per customer requirements and time bound and budget
From inquiry in R&D lab and validating the product in testing lab ater which the same is produced in the main process line
Proficiently shortlisting new products based on global market and OEM’s requirements and develop them at the R&D lab
Adroitly streamlining laboratory and systems to create data bank of RM/ Process/ Machineries/ End-Product/ Competitore/ Consultants
Adeptly completed the work on accreditation of laboratory as per ISO/ IEC 17025 by NABL
Skilfuly expanded the QA systems in the organization and did the implementation as per the requirements in process
Successfully developed alternate RM and suppliers for each RM and products as well as conducted technical studies on literature of RM and finished products on the net and e-jurnels
Expertly functioned as a Project Lead for major brands like Chrysler, Mercedes, BMW, Volkswagen, Renault, General Motors, Nissan, M&M, Honda, Daimler and Ford  commercial vehicle project testing programme
Obtained distinction of conducting International Material Data System (IMDS) training at RNTBCI, Chennai for both Nissan & Renault key delegates in close coordination with Nissan Japan
Gained expertise in liaising laboratory evaluation/ accreditation of in-house lab with Renault Chennai DIMAT Team & Volkswagen Gmbh & India Team
Monitored key projects from various OEMs such as Volkswagen, Toyota, TATA, Renault, Nissan, M&M, Hyundai, GM, Ford, Fiat, Honda Sial Car, Maruti Suzuki, Daimler Chrysler and others
Played a stellar role in the development of new test facilities, management of resources, QHSE implementation of the automobile product test lab
Ensured effective custodian of Data Bank for all standards/ specification/ test method wherein created and controlled the quality documents as per ISO 17025 & OEM requirements
Development of new test facilities, management of resources, QHSE implementation of the automobile product test lab
Custodian of Data Bank for all standards/ specification/ test method wherein created and controlled the quality documents as per ISO 17025, TS 16949 & OEM requirements
Standardizing of protocols for incoming quality inspection of materials (PP, Rubber, Talc, Additives, etc.)
CFT meeting for any kind of development & RFQ received from customer end
Review of batch formulation for the grades before run
Managed all documents/ protocols of TS 16949, ISO/IEC 17025, KAPA, MSA, SPC, KAIZEN, 8D, 7QC TOOLS, 5S, 3M, PFMEA, DFMEA and PPAP & APQP
Essayed a key role in presenting:
Monthly data in monthly review meeting in presence of Top management, MD & VP (Tech.)
Data in MRM (Monthly Review Meeting), discuss about action taken for the previous MRM observations and action plan for the points observed in current MRM
Successfully attended customer complaints/ troubleshooting at customer/ molder’s places & provide them technical support, counter measure report in the format of 5- WHY, 8-D and 7QC Tools

Deputy Manager - Technical Services/ Laboratory (Research & Development)/ Quality Assurance, Quality Control
Jun 2011 to Apr 2013
Company Name: Mytex Polymer India Pvt. Limited,
Job Profile:
Accountable for planning of R&D trials on lab extruder for new color development on visual and data base
Liaising with dealers and distributors regarding new Raw products (Pigments & MB) for cost down along with required strength as well as approvals of new pigments
Successfully functioned as HOD (Quality Control, Quality Assurance, RM & part testing and New Product Development)
Played a stellar role in timely conducting the Internal Audit as per TS 16949 & ISO/ IEC 17025 for all department and quality lab
Efficiently maintained all documents as per TS 16949 audit and accordingly faced the external audit conducted by the TUV – SUD
Monitored R&D team activities i.e. development of new grade materials and new colour development
Looked after:
Development of grades for Bumper, Instrument Panel, Door Trim, Interior Trims & other automotive application for different OEMS like Yamaha, Maruti – Suzuki, TATA, Toyota, etc. 
Development of new test facilities, management of resources, QHSE implementation of the automobile product test lab
Custodian of Data Bank for all standards/ specification/ test method wherein created and controlled the quality documents as per ISO 17025, TS 16949 & OEM requirements
Standardizing of protocols for incoming quality inspection of materials (PP, Rubber, Talc, Additives, etc.)
CFT meeting for any kind of development & RFQ received from customer end
Review of batch formulation for the grades before run

Assistant Manager (Operations) in Automotive Testing – Polymer/ Automotive Part Division
Dec 2005 to Jun 2011
Company Name: SGS India Private Limited
Job Profile:
Functioned as Project Lead for Volkswagen (VW 250/ 251), Renault (L90), General Motors (M250/ 251) & Nissan (X02A/ X02B), M&M world truck, Honda 2PS & 2AP project, Daimler Chrysler commercial vehicle project testing programme
Liaised laboratory evaluation/ accreditation of SGS Gurgaon lab with Renault Chennai DIMAT team & Volkswagen Gmbh & India team
Monitored key projects from various OEMs such as Volkswagen, Toyota, TATA, Renault, Nissan, M&M, Hyundai, GM, Ford, Fiat, Honda Sial Car, Maruti Suzuki, Daimler Chrysler and others
Served as technical interface between marketing and operation team
Carried out In-house technical support and upgradation of laboratory for new tests and certifications
Played a stellar role in development of new test facilities, management of resources, QHSE implementation of the automobile product test lab
Ensured effective custodian of Data Bank for all standards/ specification/ test method wherein created and controlled the quality documents as per ISO 17025 & OEM requirements

Quality Engineer
Feb 2004 to Dec 2005
Company Name: XPRO India Limited.
Job Profile:
Raw Material Testing:
Tensile, Tear, Flexural, Compression - Universal Testing Machine – Instron, Zick-Roll & Shimadzu, Japan
Material Identification - FTIR - Perkin Elmer and Thermoscintific.
Chemical analysis by GCMS with Headspacs.
Izod, Charpy, Drop Impact - Impact Tester - Ceast, Italy
Melt Flow Index (MFI) - Melt Flow Index Tester - Ceast, Italy.
HDT & VST - HDVT Tester - Ceast, Italy
Thermal Analysis (DSC, TGA) - TA Instruments, USA and Mettler Toledo
Mechanical Analysis (TMA) - Rheometric Scientific, USA and Mettler Toledo.
Hardness Test - Durometer & Rockwell
Product Testing (Interior & Exterior):
Fogging/Condensable Constituents Test – Haake
Scratch, Scoring & Marring Test – Indigenous (VW, Nissan, Mitsubishi)
5 Finger Scratch Tester - Ford, USA
Abrasion Test – Taber, Crock-o-meter, Gokussion type crockometer.
Gloss/Color/Brightness Test - Spectrophotometer-cum-Glossmeter – BYK Gardner GmbH, Germany
Accelerated Weathering - Xenon-Arc Weatherometer- Ci 4000/5000 – Atlas, USA
UV Weathering – QUV 2000 - Atlas, USA
Heat, Humidity, Low Temperature Test – Indigenous Chambers, Weiss GmbH
Chemical Resistance – Cleaners, Oils, Solvents, PVC, PU DOP, DINP, DTHP, Pigments etc.
Odour Test – For VW, Toyota, Renault, Nissan, Hyundai, Honda, Mitsubishi, Maruti Suzuki, GM, Ford, Daimler Chrysler etc. – Indigenous
Martindell Abrasion.
Bally Flexing in Leather product.
W- Flex Test
Flex and Fold test
Seam strength & Seam fatigue test.
Wyzenbeek abrasion test.
Pinch fold Test
Stretch and set test
Cold fold test
Chemical analysis by GC MS with headspacs.
Chemical analysis by using FTIR, ICPMS, AAS etc.
Blue dye transfer abrasion test
Paint Testing:
Cross-cut Adhesion – Elcometer, UK
Tri-Gloss/ Color/ Brightness Test – BYK Gardner GmbH, Germany
Salt Spray Test – SST, CASS & Cyclic Corrosion Chamber– Weiss GmbH, Germany
DuPont Impact Test – Indigenous
Peel Strength, Shear Strength - Universal Testing Machine - Instron, USA
Chemical Resistance - Cleaners, Oils, Solvents, etc.
Paint testing as per ISO 101 and as per OEM’S test method
Durability & Reliability Testing:
Vibration Testing (also environmental combined) – Unholtz Dickie Corp., USA
Durability Testing of Airvents, Inside & Outside Door Handles, Gear Knobs, Glove Box, Console Box, Sunvisors, ISRVM/ OSRVM, etc.
Environmental Testing – Indigenous Chambers
High Pressure Water Ingression Testing – Karcher, UK
CNC Milling Machine (for polymers – part level test piece preparation) – Mutronic GmbH, Germany
Metal Testing
And various other functional testing equipments and methods.
Machinery:
Automatic & Semi-Automatic Injection Molding Machines
Co-Extruder & Pipe Extrusion Machine Line-Up 
Compression Molding Machine – Indigenous
PP Compounding Extruders – JSW(Twin srew- counter rotation)
High Speed Batch mixing for polymer compounding (PP compounding for Automotive industries)
Five station Coating line – MATEX Itely and Forward – Taiwan.
Lab Coater – Jolly Pialot – Itely.
Polypropylene compounding (Formulation of new grade and colour) as per customer requirements
Auditing as per ISO 9001:2008, TS 16949 & ISO/17025 and Supplier audit & Internal audit
Standards like DIN,VDA, ASTM, ISO, GM,VW, Renault , Chrysler,Nissan, BMW, Mecedeez Benz, M&M, Maruti Suzuki, Isuzu, IS, JASSO & JIS in polymer testing and various automotive OEM products testing standards of Volkswagen, Toyota, Renault, Nissan, M&M, Hyundai, GM, Ford and others
Polymer testing and validation of parts
ISO 17025/2005 & ISO/TS 16949/2002, DFMEA,FMEA (Failure Mode & Effect Analysis), APQP, PPAPetc.
Composite product development from technical configuration stage till product validation
Polymer synthesis, analysis, characterization and optimization and processing

Certifications:
Lead Auditor Certification for ISO 9001:2008 (Quality Management Systems) in SGS India Pvt. Ltd. in Dec’12
Certificate of “National Service Systems” for ‘Cleanness and Healthy Environment’ awareness in Rural Area in June 2000

Training Attended: 
Organisation: XPRO India Limited (Birla Group), Faridabad (Haryana)
Duration: Aug 2003 to Jan 2004
Role: Quality Engineer

Trainings Undertaken:
Harishankar Singhania Elastomer and Tyre Research Institute (promoted by JK Tyre){affiliated to Indian Rubber Institute Mumbai}, Kankroli, Rajasthan from 28th Aug 06 to 30th Aug 06 on Rubber Compounding and Testing
CIPET Bhopal, Advancement, Troubleshooting and Quality Assurance Techniques in Plastics & Rubber Technology from 20th Dec 2006 to 22nd Dec 2006
IAP Sentic France, Olfactory of Odor’ from 26th Oct 2010 to 2nd Nov 2010
TQMI’ Gurgaon, MSA & SPC from 4th Apr 12 to 6th Apr 2012

Core Competencies:
Strategic Planning
Quality Assurance & Control
Research & Development
Technical  
Services
Auditing
New Product Development
Vendor Development
Documentation
Team Management

Future Goals

Aspiring for challenging positions in Technical Services, Research & Development with a growth oriented organization of reputed organization