Ref. No. : CA - 26762 - (Production - Moulding – with 27.8 years in Plastic Industry)

Education

B.E Mechanical From KVG College of Engineering, Mangalore in 1995 with 60%

Skill Sets

Expertize in Plastics- Plastic Injection Moulding, Blow Moulding, Rotational Moulding, Toolroom, Mould Designing etc
Strategic Planning
Budjeting
P& L Accountability
Man Managent
Manufacturing Operations
Production

Pursuing Six Sigma Course from Blue Ocean Academy, Dubai, UAE
Pro-E 2000i2 from Videocon International Ltd., CAD/CAM Education
Centre (a PTC certified institution), Bangalore in 2001
AutoCAD from Al Corniche Computer Centre, Sharjah, UAE in 1996

Communicator
Leader
Innovator
Analytical
Strategic Thinker
Mould Designer

Work Experience

General Manager
Since Sep 2016
Company Profile: Leading manufacturers of Rotational Moulded Products.
Job Profile:
Preparing operations & procedures manuals for effective operations
Reviewing the utilization of existing policies & procedures and suggesting improvements
Directing organizational activities to achieve financial & trading targets
Planning, organizing & directing overall manufacturing & stock taking operations of facility to ensure a high level of effectiveness to meet customer expectations
Coordinating in development of action plans to penetrate new market
Managing sourcing strategies & procurement operations to be effective, efficient and economic
Setting the performance of plant against standards / targets in areas such as manufacturing, operating efficiency, quality, cost control, administration efficiency, legal compliance, inventory control, finished goods distribution and human resource management
Leading throughout productivity and overall labor efficiencies to meet revenue objectives & lower cost structure
Ensuring compliance with company, customer and legal standards
Performing duties assigned by CEO on time to time basis
Planning, scheduling & implementing plant capacity enhancement activities, implementation of SOP, quality & safety guidelines
Heading teams to run successful production operations and achieve manufacturing excellence in coordination with stakeholders, suppliers and customers

Highlights:
Developed strategy for a period of 5 years including plant expansion by installing new machinery, doubling the
production capacities and plant diversification
Plant capacity utilization to its optimum level by improving sales,24-hour shift scheduling and adopting wastage
control measures
Implemented Integrated Management Systems(IMS) for Quality, Health and Safety Regulations
Attended training seminar on Corporate Governance: Framework, Content & Implementation organized by Union Investments Group

Production Manager
Jan 2004 to Jan 2016
Company Profile: Leading manufacture of Plastic Injection Moulded Products.
Job Profile:
Directed all manufacturing activities involving providing technical inputs for innovative methodologies, identifying the areas of obstruction and advising on process changes for improvement
Administered entire plant operations including start-up, operations, shutdown, troubleshooting & maintenance
Executed predictive, preventive & breakdown maintenance schedules (daily & turnaround) & mold maintenance programs including mold polishing & repairing for various equipment; conducting regular inspection & replacement of spare parts
Established all operating targets for production, quality, downtime, maintenance expenses, waste management and dispatch in tune with business strategy
Managed the process machinery / equipment & utilities which are getting supplied in the production areas
Checked, monitored, controlled & corrected all critical parameters at all stages of production
Assured compliance with all government policies & legal requirements to achieve high standards of environmental protection & safety measures
Ensured product quality in terms of dimensions & finishing and giving approval to finished goods for final dispatch as per ISO procedures
Created & sustained a dynamic environment that fosters development opportunities & motivates high performance amongst team members; imparted on-job training to accomplish greater operational efficiency

Contributed in:
Mold design improvement by increasing 4 Cavities 3 Plate Molds to 16 Cavities Hot Runner Molds with Air Ejection Systems
Purchase of High Tonnage Capacity Machine to accommodate larger mold with Closed Loop Energy Saving System
Plant automation by fixing 3 Axis product take-out robots
Started a small set-up with 2 machine (now expanded with more than 15 Injection Molding Machine with Robot Pick-up and Energy Saving Servo Control Machine)
Changed the product design to reduce the part weight so that raw material cost could be reduced
Minimized machine cycle time through proper Machine Set-up & Mold Maintenance Programs
Elevated the productivity by 40% and reduced production cycle time by 15%
Machine parameter set up, mould set-up on Injection Molding Machine with capacities ranging from 150 to 650 Tons
Processed products from thermoplastic resins in CPVC, PVC, PP and PS materials
Mould repair and maintenance
Highlights:
Attended training / seminar on ‘Fundamentals of Injection Molding’ conducted by SABIC at Hotel Intercontinental, Riyadh, Saudi Arabia
Nominated as Internal Quality Auditor for implementing ISO 9002 conducted by National Inspection & Testing Co. Ltd. (FAHSS/TUV), Dammam, Saudi Arabia

Highlights:
Contributed in:
Mold design improvement by increasing 4 Cavities 3 Plate Molds to 16 Cavities Hot Runner Molds with Air
Ejection Systems
Purchase of High Tonnage Capacity Machine to accommodate larger mold with Closed Loop Energy Saving System
Plant automation by fixing 3 Axis product take-out robots
Started a small set-up with 2 machine (now expanded with more than 15 Injection Molding Machine with Robot
Pick-up and Energy Saving Servo Control Machine)
Changed the product design to reduce the part weight so that raw material cost could be reduced
Minimized machine cycle time through proper Machine Set-up & Mold Maintenance Programs
Elevated the productivity by 40% and reduced production cycle time by 15%

Engineer – Production, Maintenance & Quality Control
Jun 2002 to Jun 2003
Company Name : Christoferou Bros Plastics Ltd.
Company Profile : Manufacturer of Plastic PVC and ABS Pipe Fittings
Job Profile :
Controlled all production activities for the shift including injection molding machine set-up, troubleshooting, maintenance, repair, production planning & scheduling, quality & safety assurance

Production In-charge – Injection Molding
Oct 1999 to Oct 2001
Company Name: Al Jawdah Co
Company Profile : Manufacturer of PVC Fittings, Toilet Seat Covers, Mirror Frames, Water Heater Cover, etc
Job Profile :
Worked on:
Machine parameter set-up & mold set-up on Injection Molding Machine with capacities ranging from 150 to 650 Tons
Processing of products from thermoplastic resins in CPVC, PVC, PP and PS materials
Mold repair and maintenance

Highlights:
Attended training / seminar on ‘Fundamentals of Injection Molding’ conducted by SABIC at Hotel Intercontinental, Riyadh, Saudi Arabia
Nominated as Internal Quality Auditor for implementing ISO 9002 conducted by National Inspection & Testing Co. Ltd. (FAHSS/TUV), Dammam, Saudi Arabia

Tool Room Engineer
Sep 1996 to Aug 1999
Company Name : Precision Molds & Tools, Kerala,
Company Profile : Manufacturer of Plastic Injection Molds, Jigs & fixtures and other tool room products
Job Profile :
Raw material procurement for mold manufacturing
Turret Milling Machine, Surface Grinding Machine and other toolroom machines
CNC EDM and Wire Cut EDM
Mold repair, maintenance and assembly works

Engineering Trainee
Aug 1995 to Jul 1996
Company Name : Western India

Key Impact Areas
Manufacturing Operations
Plant Operations
Staff Development
Goal Attainment
Quality & Maintenance
Costing control
Strategy Planning
Process Improvements
Policy Improvements
ISO 9001, 14001 & OHSAS 18001
Implementation
Team Building & Leadership
Product Development

Executive Profile
Experience and year-on-year success in Top
Management & Manufacturing Excellence in Plastic industry
Worked in a multi-disciplinary, multi-product & multi-location environment with hands-on approach in:
Leading production activities for utilization of available resources as per schedule; executing cost saving techniques to achieve reduction in
terms of man-days, purchase, raw materials & energy conservation
Establishing processes & SOPs, streamlining workflow and creating work environment to optimize resource & capacity utilization and
escalate productivity & operational efficiencies.
Expertise in manufacturing Plastic Products through Injection, Blow and Rotational Molding technologies from thermoplastic resins such as PVC, CPVC, LDPE, PP, PS, HDPE, ABS etc.

Gained hands-on experience in:
Injection Molding Machine, Air Compressor & Chiller
Turret Milling M/c, Surface Grinding, CNC EDM & Wire EDM
Designing Injection Molds, Rotational Molds and other tool room products (tool room experience)
A forward-thinking person with strong communication, analytical & negotiation skills

Future Goals

Proven career in implementing effective strategies in Plastic sector that can add value to organization through inspiring leadership, rich experience & innovation excellence

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