Ref. No. : CA - 9879 - (Senior Admin and Projects – with 29.3 years in Plastic Industry)

Education

B.Sc. (Physics & Chemistry) From Kanpur University In 1993

Skill Sets

A dynamic professional with over 16 years of extensive experience in Printing & Flexible Packaging Operations, Production, Process Enhancements
and Man Management.
Proven expertise in reviewing & engineering designs for determining packaging requirements and developing detailed packaging specifications.
Adept in managing factory related activities involving resource planning, process control, team building, systems preparation / implementation, process, Administration, Wastage Control, Vendor Approval and customer support.
Comprehensive expertise in spearheading the production/QA operations with key focus on bottom line profitability by ensuring optimal utilization of resources and very good techno-commercial sense.
An effective communicator with excellent relationship management skills and strong analytical, problem solving & organisational abilities. Possess a flexible & detail oriented attitude.

Work Experience

GM (Production)
Since April 2009
Company Profile: Manufacturer of packaging films, flexible packaging firm, barrier packaging film, laminated packaging film, confectionery packaging film, snacks packaging film, shrink packaging film, wax coated packaging material, etc.
Job Profile:
Responsible for handling the project, erection and implementation of separate new manufacturing facilities of the group. This project consisted of about 600 MT capacities and working smoothly with 85% capacity utilisation.
Beside the new project, I have done lots of improvements in the company, motivated people, installed systems for better output and quality, minimize the process wastage and cost.
Handling different types of functional jobs related with Govt. to install manufacturing plant.

Notable Achievements:
Producing and managing the output of 1100 MT laminate and 200 MT Poly Film with minimum market returns and complaints.
Increased the output by 100 MT, at the time of joining it was 400 MT.
Decrease process wastage from 10% to 5-6 % and process expenses.
Developed condom laminate to the global standards of Surtex and Ansell.
Taken active part to manage ink producing plant, we developed PP ink, PU ink and some special inks. (Producing about 100 Mt ink in house).
Developed high speed poly to able to run smoothly at 450 pouch/min. on FFS and some special poly films too.
Developed some very special application on extrusion coating and lamination.

GM (Technical).
July 2005 - Feb. 2009
Company Profile:A leading Manufacturer, Exporter of Packaging Products, Packaging Films Foils and Food Packaging Products.
Job Profile:
Responsible for handling the whole project, erection and implementation of new manufacturing facilities of the Ghaziabad & Haridwar, plant consists of gravure printing, solvent less, solvent base and extrusion lamination, hotmelt coating, slitting and Pouching.
Also was responsible for entire operation such as production planning & control, general administration, prepress, capacity utilisation, technical developments, wastage control, dealing with suppliers and customer satisfaction.
Created and implemented systems as MR of ISO 9001:2000 and ISO 22000: 2005.

Production Manager
Aug. 2004 - June. 2005
Sweet Industries India Pvt. Ltd.
Job Profile:
Managing the productivity & planning for various machines, like printing, lamination, Hotmelt Coating, entire slitting operation by heading production, QC and maintenance.
Recruiting and handling of men power.
Coordination with suppliers and customers (Godrej & Reckit Benckiser, Dabur etc)

Plant Incharge.
Oct. 2001 - July. 2004
Modern Packaging Company Ltd.
Job Profile:
Managing the productivity & achieving target with acceptable quality level for various machines, like:
Printing Machines (Raulimex) - 03
Lamination Machines (solventless & solvent base) - 03
Hotmelt Coating Machines - 01
Entire Slitting Operation - 04

Senior Supervisor(QC)
May 1998 - Sept. 2001
M H Packaging, Ahmedabad
Company Profile: Manufacturer of Cast film, stretch film, blister film.
Job Profile:
Managing the quality standards for various processes, like:
Printing Machines (Expert)
Lamination Machines (Expert)
Blown Extrusion (Kolsite)
Entire Slitting Operation
CPP Line (Italian)

Supervisor (QC / Production)
Sept. 1994 – Apr. 1998
Hemant Plastics & Chemicals Ltd
Company Profile: One of the leading manufacturers of customized flexible packaging materials.
Job Profile:
Started the job as trainee and the set up was :
Printing Machines (Rotomec, Kohli, polytype ) - 05
Lamination Machines (Heat & Pressure, solvent base) - 03
Blown Extrusion (Mono & Multilayer) - 6
Pouching Machines – 16 and slitting machines.

Future Goals

Seeking senior level managerial assignments in Flexible Packaging Operations with a growth oriented organisation.

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