Ref. No. : CA - 16890 - (Production - Extrusion – with 31.1 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Engineering and Technology From  CIPET, Chennai in 1993

Degree in (Physics, Chemistry, Maths) From M.K . University Madurai in 1992 with 87.2%

Skill Sets

Awareness on ISO 9001 -2008 System.
 5 S  training and Implementation 
Chairman safety committee Member in  last two organisation 
Internal auditor  and MR  Of IMS system
Trainer  of  IMS, 5s, and systems 

Work Experience

General Manager
Since Oct 2013
Company Profile: Manufacturer & Supplier of Foams
Job Profile:
Highlights:
Over all responsible for the operation of 6 plants 
Management representative  for Integrated
Management System, 5S 
Signing authority of all Govt. Documentation execution 
Overall operation in Very successful manner 
Handling the depts. of HR, Quality, Production, Maintenance, Planning, Despatch, Planning control, Fabrication, Despatch, Logistics and customer support service
one of the profit centre Head
Handling of new projects and plant setup, Gov Licensing, Machine installation etc 
Meeting  the audit requirement of international customers
Machines Handled :
Extrusion of Plastic foam, Air Bubble,  High  speed lamination machines, Presses, Kneader, sheeting line, Two roll  mill, Refiners Compressors  Boiler, Grinders 

Works Manager 
Oct 2009 to Oct 2013
Company Profile: Manufacturer of reclaimed Rubber etc. 
Job Profile: 
Highlights:
Involved in Land selection to execution of project like civil, shed  work, and installation of Machine  and commercial  production of the  plant 
Management representative for Integrated Management System 
Overall in charge of the plant 
Signing authority of all Govt. Documentation execution 
Overall operation in successful  manner
Handling the depts. of HR, quality, Production, Maintenance, Planning, dispatch, planning control, and customer support service
Handling overall Operation and one of the profit centre Head
Handling the total technical dept & project dept in site
Machines like heavy duty, boiler, thermo pack, autoclave, etc 
Handling Mooney viscometer, Tensile strength, Elongations at break. 
Handling of new projects and plant setup, Gov Licensing, Machine installation
Machines Handled : Boiler, Autoclave, Thermo pack crackers, Grinders, Refiners, ETP plant,  MEE . Etc 

Sr. Production & PPC Head 
Apr 2006 to Oct 2009
Company Name: Motherson Automotive Technology 
Job Profile:
Highlights:
Production of Injection melded Automotive Parts. Moulding machines-47 no’s (Tons from 50 Tons -3300 Tons) Production of Blow moulded Automotive parts Blowing machines 11 Machines 
Production & planning of Raw Materials, Assembly Parts, Master batch, Injection Moulding Machines, Blow Moulding Machines, and Paint shop, IMG assembly, BMG assembly.
Production & Planning  of Injection moulding   machine-47 No
Production  & Planning of  Blow moulding Machine -11 no
Production planning of Paint shop 
Production Planning of IMG assembly  and BMG assembly
Inventory control of Injection moulding Parts, Assembly WIP, Painted Parts, FG, WIP 
Assembly in charge of IMG parts and BMG parts 
Logistics of Hyundai sequence parts to assembly and other vendors 
Head of the dept  marketing customer support service
Reconciliation of Raw material to FG.
One of the key member in PB Projects

Works Manager
May 2003 to Apr 2006
Company Name: Linc Pen And Plastics Limited, Goa 
Job Profile:
Highlights:
In charge of Injection Moulding Of Pen Parts- Multi Cavity precision  moulding 
In charge Extrusion of Pen Barrels, Refill Tubes-   M/c Windsor 
Goa Manufacturing  operations
Head of the Quality dept 
Planning of Export and Domestic products
Leading a team of 200 Members
Production Planning & Execution
Vendor management in Goa moulding as well as Assembly 
Coordinating  with  International customer Finalization moulds and trail 
Machine selection, Raw material selection and Master batch selection
Member of MRM and Implementation of  ISO system In Plant
Inventory control Of Plastic Materials and Pen parts
Minimizing the wastage and controlling the cost of the plant
Machines sigma, L&T, Windsor, Electronics
Handling the  Material  of SAN, HDPE, LLDPE, DELRIN, PP, PC, LDPE Etc

Production Manager
Dec 1999 To May 2003
Company Name: G.M Pens International Pvt Ltd.
Job Profile:
Injection Moulding in charge 
Planning of Injection Moulding  Machines
Selection  Raw Material Master Batch
Optimization of Process
Leading a team of 100 Members
Selection of Machines & Moulds
Production planning control of Raw material to Finished Goods
Trouble  shooting of moulding machines 
Processed  material like PET, PP, PMMA, Derlin, SAN, HDPE, ABS, etc
Machine Handled – Injection Mouldings machines of Sigma, Arburg, Windsor

Asst.Plant Manager Production
Apr 1996 to Dec 1999
Company Name: Mold Tek Plastics Ltd.
Company Profile: Manufacture of PET Bottles & Jars In India In The Brand Name Of Prettipet.
Job Profile:
Machine commissioning of  and plant setup of PET Bottles and containers
Decorative Pails and Containers production 
PET Plant manager looking after all PET operation 
Managing the labour strength of 80 members
Involving Local mould development
Raw material testing  of other Brand
Additional in charge of injection moulding  of 18 machines

Production Officer/ Plastic Technologist 
Sep 1993 to Apr 1996
Company Name: Pearl Polymers Ltd
Job Profile:
Production of PET bottles
Shift in Charge 
Managing the labour strength of 50 members
Exceeding the production target set by PM
PET processing
Machine handled:
Nissai Asb–250-1000 
Machine Handled in overall Experience:
Foam Extrusion  Machine Supremo HD, Battenfled, Sentitenel Machine, Lamination machines, Heavy duty press, Kneaders, slicing machine, Boilers, compressors, Autoclaves, Thermo pack, Boilers, Two roll Mills, calendaring Machines, Grinders, Crackers. ETP plant, compressors, Cattle, Poster color fillin machine, sketch pen Machine, Ball pen  Machine, Marker pen Machine, Refill filling machine, Injection Moulding Machine -50 Tons  To 3200 tons L&T. Ferromatic, Windsor, Electronics .TOSHIPA, Borch, Batten field, krusssffai ,Nissie, Blow moulding machines of  Reasons, CM, JP, PET Stretch blow moulding of Nissie ASB 250-1000, 70DPH, PF 6-2B, Dehumidifier of Bry air , L&T, Hot Air dryer, Auto Loaders, MTC – L&T, Chillers, Compressors, Dryers, Pen assembly machines, Casting Machines, Refill assembly machine . Sketch pen   Assembly Machine of sketch pens Hutt- German machines, Sketch Pen Assembly Machine of sketch Pen Korean machines-1.0 Lac/ day, Blister sealing Machines, Refill assembly machine-Taiwan, Extrusion-Refill making Machine–Windsor, Pad Printing Machine PF -80, Hot Foil stamping machine , Ultrasonic welding machine, Mineral water filling Machine. Conventional  blow Moulding Machines, Annealing Machines, Bar coding machines, Labelling machines, Screen printing 

Professional Enhancements:
Awareness on ISO 9001 -2008 System.
5 S training and Implementation 
Chairman safety committee Member in  last two organisation 
Internal auditor  and MR  Of IMS system
Trainer of IMS, 5s, and systems 

Career Milestones:
Production Increased from 380 MT  to 520  MT  
Made the attrition level 30% to 2%
Increased OPM  from 10% to 14 % 

Successfully executed the project on Achieving Zero Discharge Status for GRP Ltd. for all its manufacturing sites, thereby reducing the greatest risk of the industry 
Implemented Power Trading for GRP Ltd. at Tamil Nadu location  thereby resulting in to a monthly saving of Rs. /- 20 Lakhs per month 
Ensured saving on fuel cost up to 50 % using alternate fuels at locations in Tamilnadu  at GRP Ltd
Selection and  follow up  and execution of Dedicated feeder in  M/S GRP  Ltd Tamil nadu 
Drafted incentive schemes at workers level and made the overall package as 60% (fixed) and 40 % (variable) as Salary
Acknowledged for overall heading & controlling production & planning for  The Supreme industries ltd 
Monitoring the CSR functions for all locations of GRP and  The Supreme Industries ltd 
Pivotal role in execution of SAP of all the modules in Tamilnadu
Currently leading the Six Sigma initiative at the supreme Industries ltd 
Functioned as Master Controller and looked after compete functions like resource planning & control for M/S GRP ltd and implemented  same system in  the supreme industries ltd 
Got ISO 9001: 2000 Re - certification  The  GRP  ltd and   the supreme industries ltd 
Zero line stoppage in JIT customer like M/S  Hyundai Mobis , TVS ,Haritha  etc  .
Resolved the most difficult issues related to EHS with   M/S GRP  Ltd Perundurai .Erode 
Played a pivotal role for execution of SAP for finalizing Master Data for Production Operations at Factory level for GRP LTD 
Involved in handling complete contract manufacturing process  for  Linc pens and  plastics ltd  &  GM pens international
Taken special training  in Ferromatic  Milacron , 7 Good habits , Leadership qualities and IMS  system   and 5s , Nissie ASB  machines 
New product and mould selection of Pet bottle and containers  in  Mold tek plastics ltd  Hyderabad   


Offering nearly 22 years of experience in Plastics & Polymer Industry in General management
Operations Management
Production &Planning & Control
Project Execution
Factory Management
Operations & Maintenance
Six Sigma Initiatives 
Process Improvement
EHS Management
Production Operations
SAP Implementation
Quality Management
Supply Chain Management

Nearly 22 years of rich experience in Plastic and polymer Industry in core field of 
Injection moulding 50 T to 3500 T
Injection stretch blow moulding  
Extrusion of foam and bubble
PET Jars and bottle
PE cross linking process
HDPE bottles
Decorative pails
Pens and stationary products
Automobile Parts productions 
Tier 1 vender production
Automobile injection moulded Parts
Automobile blow moulded parts
Automobile injection moulded child parts ass  
Blow moulded child part Assembly  
Production planning control R to F
Reclaim rubber production
Reclaim rubber plant set up
Liasonning work
Lamination of  polymer sheets
capsel  and Insulation material production 


Independently overseeing  5 LSI units  for streamlining  operations with complete responsibility of each P&L accounts 
Skilled in steering the successful rollout of projects such as CAPEX, Rubber Reclaim Plants for GRP at Tamil Nadu with accountability of defining scope, setting timelines, analysing requirements, prioritising tasks and identifying dependencies as per pre-set budgets. 
Leveraged abilities in monitoring operational activities in coordination with internal & external departments for achievements of company’s goals by following and firmly believing in QMS, IMS , 5S & Six Sigma Methodology
Demonstrated excellence in overseeing various functions entailing Approving Dispatch Schedules for Export Consignments in accordance with Sales, HR, Administration, Procurement Operations, Inventory Control, New Product Development, Vendor Development, ETP Operations, Training, etc. 
Well versed with various concepts of Continuous and Batch operations in POLYMERS and all other manufacturing facts. Excellent exposure to  Multi cavity  precision Injection moulding , Injection stretch blow moulding , Autoclaves, High speed Extruders , blow moulding machines , Kneaders, HOT runner  moulds, cold runner moulds  Pump and all Reclaim Rubber manufacturing production Lines, and plastic Auxiliary equipments .
Expertise in performing operations & maintenance of Plastic machineries 
An effective communicator with strong leadership, Decision making, analytical and problem solving skills

Future Goals

Scaling new heights of success with hard work & dedication and leaving a mark of excellence on each step; aiming for challenging assignments in Operations Management / Planning & Control / Project Execution with a leading organization of repute; preferably in Location Preference: Metro Cities / Middle East / Globe

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