• Gender: Male
• Age: 61
• Designation: Sr.general Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Gujarat
• Work Experience: 40.8 Year(s)

Education

Diploma in Production Management. in 1986 First Class from ( Annamalai University - Tamil Nadu )
Diploma in Mechanical Engg. in 1985 First Class with 81 % from ( Board of Tech. Education and Training - India,) ( Subject : Automotive Engg )

Skill Sets

UG, ProE, Catia V5, Solid works , Auto-CAD, Microsoft Word, Excel, Power Point., Access, MS Project, MS Visio. Adobe Acrobat 5.0, etc.

Work Experience

Sr.general Manager ( Development & Manf. )
From -June 2022 to till date
Company profile - Toys, Medical Devices, LED Lights,

General Manager
From - April 2019 to present
Company profile- engaged in providing service excellence in plastics injection moulding

Job profile-
Responsible for New Product Development & Business Development”, Plastic Injection Molding unit for Customers, like Garrett, Honeywell, Hasbro, Spin-Master, IKEA & 100% EOU Pharma, FMGC products, .

AGM – NPD
From April 2015 to March 2017
“Machino Plastics Ltd,

Job profile-
Responsibility - Business Development, Early involvement with customer for developing plastic part & mold, Project Management with time line for SoP, Initial supply control, BD/ RFQ support.

DGM – Product Development & Project Management,
from July 12 to March 15
Pricol Ltd

Sr. Project Manager > Project Management Office
Plastic Omnium Varroc Pvt Ltd, - Varroc group – Pune Sep 2011 to June 2012

Global Sourcing & Technical Support Manager-Plastics
EMS Company Flextronics / Xerox Corp. – Chennai www.xerox.com Aug-2006 to Dec.2010, Sourcing & Development for Plastic and Sheet Metal / Rubber / Forms / Assy / Modules

SBU – Head :
Motherson Sumi Systems Ltd, www.motherson.com : Chennai : Nov.2004 to Aug. 2006
Head of Operations with P&L responsibility : Head Count : 600 people : 2 Units

SBU-Head :
Video-con Group – Aurangabad : www.videoconworld.com
( VIL – Dec-91 to Dec 96 ) ( VAL – Nov – 2001 to Oct – 2004 )
Joined as Sr.Engr. then Asst. Manager > Manager > Sr. Manager > SBU Head,
Head of Operations with P&L responsibility of Plastic & Paint shop

Sr. Process Engineer / Manager :
“OMNI Group & Fu Yu Manufacturing” in S’pore ( from Jan 97 to Sep-2001 )
Industrial Plastic Part Manufacturing & Development

Production Engineer :
Machino Plastics Ltd., Gurgaon, ( Joint Venture company with SUZUKI / MARUTI )
(from June’89 to Dec’91)
Production In charge for Bumpers and Dash board for Cars

Shift supervisor / In-charge :
Govel Plastic / Utkal / Periwal Plastics Pte. Ltd., 4 Years (from May’85 to April’89)

Conversant with :
Manufacturing Processes with Engineering Plastics, Lighting Products, Sheet Metal Parts, Pressure Die Casting & BMC / SMC Molding, Vendor Development.
Product Life Cycle Management / Quality System Management
ISO 9000, ISO 14000 & QS 9000, & JIT / FMEA / FAI / ECN / Quality
TPM / TQM / APQP / PPAP / KAIZEN / 8D
Gas Assisted IM & Profile / Sheet Extrusion Process
Using of SPC Systems & Cpk for Quality Control
Pricing & Cost Management for Full Product & Mold/ Part molding.
Coloring of Plastics, Spray Painting, Hot Stamping, Silk Screen Printing
Thin wall molding for Cellular Hand phones (Nokia , Motorola, Philips)
Vertical Injection Molding with Sheet metal parts and Over molding Engineering plastic parts with 10 micron accuracy – Fully Auto with Fanuc Robo,
Using of Ultrasonic Machines, Heat Stake, Laser marking, & Pad Printing,
Continues Improvement by Process Optimization.
Using FMEA & DOE tools for new projects.
Training for 6 sigma Black belt – approach

Other Competency :
PLM = Product Line cycle Management using Windchill, Enovia software
ERP for Material Resource Planning & Project planning
Product Validation/ Compliance / Product Certification using in-house / External Lab
Reduce Process Rejection & WIP stock by using “Kanban” system
Budgeting / Costing / MIS / Project Management
Cellular/Lean Manufacturing / Floor Utilization
OEE Improvement / Succession planning & Cost Reduction
Continuous Improvement with six sigma mind
“Target” for no of Kaizen & Automation
Statutory Compliance for Manufacturing Plant & Internal Audits

Machines Handled :
Injection Molding :
HAITIAN / JSW / UBE / TOSHIBA / SUMITOMO / NISSAI / SO-DICK/ MITSUBISHI : Up to 3500 T: FANUC /TOYO : 30T, 60T, 100T,125T, 180T, 230T, All-Electric,
Krauss Maffei ENGEL / DEMAG / KuASY / AU-BURG / NETSTAL / WINDSOR :
L.G / J. MASTER / WINDSOR / FERROMATIC Milacron / Battlefield / Meiki
Vertical Injection Molding with metal inserts & Over molding different Plastic material

For Sheet Metal :
AMADA Turret Punching : EMK 3610 NT, VIPROS 358 King,
AMADA Press Break : HFE 220, HDS 8025 NT, 1303 NT, Promecam 8025
Power Press : SYEI / Singhal up to 300T, Sheering Machine.
Progressive Tooling for Connectors, Battery contact plates, TIG / MIG / Spot Welding. PEM

Blow Molding : Push out capacity 10kg.,/ Capacity : 90 liters.
Industrial Blow Molding for Air Ducts for Car A/c .., Wind shield Water Bottles for Car’, Air Spoiler for Car. Engine Air Intake. For

Ancillary Equipment’s :
Robotic Arm with Auto De-gatting Machines.
Hopper Loaders ( Vacuum Suction Type ).
Dehumidifying Dryers, Super Dryers, Auto-Mould Temperature Controllers.
Hot Runner Controllers ( 12 Zones ). Sequential Valve Gate controllers
AC Plant, Compressor, Water Softening Plants. , Water Cooling Towers.
High Pressure Water Pumps. D. G. Sets up-to 1000 KVA
EOT Crane, Demag and Garlick Make ( 25 T/ 15 T with Remote Controls.).

Moulds :
More then 30,000 Nos. for Industrial Components. (Multi-Cavity, Multi-Zone Husky/Mold Master / Yudo Hot Runner Controlled with Air / Hydraulic Sequential Valve Gate)., 64 zones
Vertical IM molds, Over molding, Double color , Stack mold - multi

Raw Materials :
PC, ABS, POLYAMINDE 6 , PMMA, POM, PBT, PPE, PPS, HIPS, SAN, TPE-EPDM, TPU, PPO, PP, SMC, BMC, EVA, EPDM, HDPE, LDPE, PC/ABS Alloy, Glass/Talc Filled, PVC, SMC, BMC, Rubber Molding, All most all Engineering Plastic Materials Processed

Experience more then 33 Years in Plastic Injection Moldings, Manufacturing, Program Management / Product Development / Contract Manufacturing, Engineering Technical support : Automotive & Industrial Products & Parts.

Customers: Suzuki 2W and 4W, Yamaha, Honda 2W and 4W, Toyota, MSIL, Hyundai, Ford, Kawasaki, HD, Hero Motor Crop, Visteon, Denso, Garret/Honeywell, GM, Johnson GATE, Motorola, Siemens, Philips, , HP, Compaq, Apple, Cisco, Toshiba, Schneider Electric, 3M/Tyco, NOKIA, Xerox, OEN, IKEA, Hasbro, Spin Master , Disneyland Products, GE, Whirlpool, Panasonic, Toshiba, Akai, Sansui, Nokia, Motorola, etc.

Area of Involvement :
Plant Operations, NPD activity, Technical RFQ support, Mold/Tool Development, Design feasibility study, Sample Build, Pilot Build , Ramp-up, BOM Validation / Cost Roll Up, Part & Product Qualification, ECN change, Cost Reduction, Localization, Sub-supplier Management, Technical Support / Lead Roll on “Kaizen” & Six Sigma, etc.

Products :
Automotive : Bumper, Dash Board, Ducts, Grills, Pillars, Handles Painted Sub-Assy., Fan & Shroud, Cluster, Head Lamp, Tail Lamp, Air intake Manifold, Filters,
Consumer Digital EMS : Connectors , Wiring Harness, Cell Phone parts, CTV, LCD TV, Washing Machine, Refrigerator, Grinder Mixture, Electronic Toy’s, Castles,