• Gender: Male
• Age: 39
• Designation: Junior Engineer
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  2 /Annum
• Expected Gross Salary: INR  3 /Annum
• Preferred Country: India
• Notice Period: 2  Days
• Preferred Location: Pune
• Work Experience: 14 Year(s)

Education

B.Tech Degree in Polymer Technology From C.O.E.T Akola, Gadge Baba University, Amravati in 2011 with 70.15%
Diploma in Plastic and Polyme Engineering From Govt. Polytechnic Amravati in 2007 with 54.79%
H.S.C. from Rural Institute of Technology, Amravati in 2004 with 54.56%

Skill Sets

Computer Proficiency:
MS office.
AutoCAD - 2010.
CATIA V-5.

Work Experience

Production & Process Engineer
Since 13 June 2011
Company Profile: One of the leading automotive light manufacturers for two wheelers and commercial vehicles.
Job Profile:
Process & Product Engineer
Ensure the drawings for the facility creation, Create process flow, PFEMA, Operator, guides sheet, Control plan.
Conduct process capability for critical process, Process validation & revalidation
Layout- Prepare assembly, line layout and modification in plant layout,
Conduct time study, line balancing, cycle time reduction through 3 m & Prepare Line & m/c capacity report for production planning & control.
Co-ordinate to Continuous improvement team for Assy. Line improvement & for Quality Team for Zero PPM.
Vender development for small tool fixture, critical spare procurement and maintain as per requirement.
PFMEA, PFD, DR4, CP, APQP, PPAP, FMEA, BOM,
Pre-Purchas study of new Machinery.
Process Development & Improvement.
Process capability study, Time study & Line balancing, Capacity Planning , Spare Procurement & Storage of Fixture, spare, Layout planning & Facility development
Cost Reduction.
Mold Specification.
Designing Plastic Part for Manufacture.
Injection Molding Cycle Reduction.
Material Selection
Tool Engineering
Managed the Continuous Process Improvement program with substantial annualized cost savings from Lean, and Process Improvement Projects.

Projects:
Machine
Pre – Purchas study of new Machine, Material
To make Selection of 6 Injection molding M/C there Technical study, Capacity calculation, Location in layout.
Injection molding required auxiliary equipment such as, Blending Unit, MTC, Dehumidifier system, centralize feeding system,
Clean room for Base coating process.
On line material flow from molding to base coating & Metalizing.
Storage system such as HRSS, FIFO, Mold Rack system for WIP & Store Material.
Chain conveyor for on line material flow from Molding to Hard coating.

Material:
Comparative study of two materials with respect to cost saving.
Ultem Vs BMC
Cost Saving Projects
Reprocessing of Plastic material as a virgin material.
Study the properties and Alternate solution for base coating paint.
Industrial expansion project & Equipment layout.

Plastic Moulding:
To Managing the Injection molding M/C. L&T, Ferromatic Milacron, Toshiba, and Engle.
To Process plastic material mold such as PC, PET, PPS, PBT, TPU, TPE, & PP, PS, PEI.
To study the process knowledge of BMC molding.
To handle the manpower power in Shift.
To processing on machine ranging from 60 to 500 tones.
Handling various type of auxiliary equipment such as, Blending unit, centralized material feeding system. Dehumidifier, Chiller, Dryer. Oil & Water MTC.
Having knowledge about the 1S, 2S & 5S TPM.

Future Goals

To become a plant head of plastic industry