• Gender: Male
• Age: 31
• Designation: Junior Engineer - Production Moulding
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: India
• Work Experience: 3 Year(s)

Education

Diploma in Plastic Engineering
CIPET (Central Institute of Plastics Engineering & Technology), 1st Division (2017)
12th Standard (CBSE Board), 1st Division (2014)
10th Standard (CBSE Board), 1st Division (2012)

Skill Sets

Process Control & Productivity Improvement
Production Planning & Control (PPC)
Lean Manufacturing Techniques (5S, Kaizen, TPM, Kanban)
Inventory Management (SAP)
Manpower Handling & Skill Development
ISO Audit Compliance
OEE Calculation & Monitoring
Defect Analysis & Improvement

Work Experience

Junior Engineer - Production Moulding
From :- Jan 2019 to 2022
Company Profile :- Other electronic component manufacturing company

Job Profile :-
Responsible for shift production planning and management.
Arrange manpower, material, and machinery for production.
Implement 5S and Lean activities in working areas.
Control raw material inventory.
Monitor production quantities on an hourly basis, and communicate any gaps to the production head.
Analyze top defects and ensure they are addressed on the shop floor.
Verify Kanban racks for inventory accuracy.
Ensure OEE (Overall Equipment Effectiveness) is calculated and updated regularly.
Ensure on-time completion of preventive maintenance (PM) for production fixtures.
Report daily shift production reports to the Head of Department (HOD).
Planning (manpower, machine, and skill matrix).
Material confirmation.
Daily checklist (5S, PPE, safety).
Monitoring of 1st hour production.
Setup approval updates.
Hourly production monitoring.
Skill matrix audits.
OEE monitoring.
Customer and internal rejection management.
Productivity measurement (machine-wise, person-wise, shift-wise).
Successfully completed a Greenfield project from inception to completion.
Managed production of Headlamps, Tail Lamps, Blinkers, and LED lighting products for Indian OEMs like Hero MotoCorp, Bajaj, etc.
Skillful in process control and production assembly.
Led productivity improvement projects by identifying and removing the 7 wastes from the process.
Implemented Lean Production, TPM, 5S, KAIZEN, KANBAN, etc.
Implemented linear material flow with a FIFO system.
Handled manpower management and skill upgradation.
Managed inventory and production posting through SAP.
Led ISO audits to ensure quality standards.
Worked on various quality and productivity improvement projects.

Future Goals

A dedicated and detail-oriented Junior Engineer (O1) with 3 years of experience in production moulding, process optimization, and lean manufacturing practices. Successfully handled the production of automotive lighting products for major OEMs like Hero MotoCorp and Bajaj. Demonstrated proficiency in leading Greenfield projects, driving productivity improvements, and ensuring quality standards through the implementation of Lean, TPM, 5S, and Kaizen. Proven ability to manage production planning, i