• Gender: Male
• Age: 54
• Designation: Management
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India, Canada, Japan, Kingdom of Saudi Arabia, Kuwait, Malaysia, Oman, Qatar, Singapore, UAE
• Notice Period: 60  Days
• Preferred Location: Bangalore
• Work Experience: 30.1 Year(s)

Education

Ex-MBA From Karnataka Open University Bangalore With 76%

Post Diploma in Tools Design From Government Tool Room and Training Centre, Bangalore, India (An Indo- Danish Project) in 1999 with 73%

Diploma in Mechanical Engineering from S U C Polytechnic Government of Karnataka, India in 1992 with 63%

Certificate of Achievement for Internal Auditing of Quality Systems QS 9000:1998 (ISO 9001:1994)

Certificate of Appreciation for Step Through project for TVS Suzuki.

Skill Sets

Experience as Assistant general manager and Plant head in design, development and manufacturing of new products in consumer, domestic appliances, automotive, electrical, electronic parts, manufacturing of injection moulds, injection blow molds, pet molds, pressure die-castings, jigs, & fixtures and press tools.
Meeting customer delivery and quality requirements.
Implementing new projects / establishing new products.
Improving morale of workforce and ensuring total employee involvement.
Manufacturing cost reduction planning and control.
To promote safety culture across plant
Implementing lean manufacturing and TPM. Reducing in-house rejections and scrap. OEE improvement, Optimum utilizations of machine
Capex and Revenue Budgeting and control of the same.

Time Management – Work under tremendous work pressure & meet with the dead-lines with ease and efficiency
Ability to learn quickly and adapt to changing environments
People’s management, team leadership

Work Experience

Manager Injection-NPD
Since Aug 2018
Company Profile : Largest rigid plastic packaging company.

Manager Injection - NPD
August 2016 to July 2018
Company Profile : Manufacturer Of Dropper Bottles, Plastic Bottles.

Assistant General Manager
Marc 2012 to Aug 2016
Company Name : Komtech Plastic technologies(P)ltd

Unit Head (Design And Tool Room)
Nov 2009 to Mar 2012
Company Name : AUTOPLAST

Job Profile :
Design And Development
Design, development and testing of automotive parts, electrical and electronic parts till pilot production and validation.
Concept/design work, 3D modelling and Reverse engineering
2D drawings from existing 3D models. Executing smaller projects
Tool designing of Injection moulds for 2plate, 3plate and multi cavities for all sectors with hot runner-systems(Dynisco, moldmasters, Hasco, Mastip etc.)
Value Engineering, Product Development
Complete ownership from Concept to Manufacturing.
DFM (Manufacturability), & DFA (Assembly, Cost etc)
Reverse Engineering.
Reduction of assembly cycle time.
Supplier Evaluation
Production Support.
Issuing drawing to shop floor for production / planning / QA activities
Solving shop floor problems regarding process, components etc
Give deviation for alternate part in case of material shortage or non availability
Authority for approval of drawings, BOM for internal issue
Conducting tool trials.
Inspection of Parts
Cost Reduction
Suggest alternative source or methods while designing to reduce cost of product
Suggest proposal for cost reduction
Take initiative in localization for cost reduction.
Communicate customer for routing change or other methods of cost reduction.
Customer Relation
Collect inputs from customer for existing and upcoming businesses.
Communicate customer for various design changes due to process improvement, localization, Routing change proposal etc.
Involve at customer-end for their new product Development.
Team Performance And Development
Select people with right skills in the team.
Set performance targets for the team.
Give proper inputs and schedule to team members.
Report all activities of team to Management.
Customers –Autoliv, Denso kirlosker, Rane-TRW, Man Hummel-bosch(MHBI),IFB, Knnor-bremse,Visteon automotive, Suprajith, Aditya automotive and Ao-Smith.
Achievements:
Ownership in design and development
Redesigned for easy manufacturability and easy assembly with DFM/DFA guidelines
Concept development and drawing creation in pro-E.
Vendor identification for developing Prototype and production tools for sheet metal and plastic injection molding parts.
Re-designing of assembly sequence in order to reduce assembly time & manpower.
Estimation and costing of products
Planning each Project, In Ms-Office-project and monitoring, updating to customers.

Design engineer (Team Leader)
Dec 2003 to Feb 2008
Company Name : Precision Dies and Tools LLC
Job Profile:
Design, development and testing of automotive parts, electrical,consumable and electronic parts.
Concept/design work, 3D modelling and Reverse engineering.
2D drawings from existing 3D models. Executing smaller projects.
Complete Design Study for prototype & production.
Tool design for Injection moulds, blow moulds pet moulds and press tools.
Checking of Assembly Models along with Drafting in Compliance of clients Standard.
Geometrical Analysis (Gap and flush ness, Tolerance stack-up, GD&T recommendations).
Internal and external components specifications and drawings.
Risk analysis management (DFMEA)
Checking of Bill of Materials.
Software used:
PRO-e wild fire-4
Ug-basic
Mould flow
AutoCAD 2006MS Word, Excel, Power Point

Engineer Design (Team Leader)
Sept 1999 to 2003 Dec
Company Name : Tractors & Farms Equipment Limited, Bangalore
Job Profile:
Co-ordinating with a team of 8 to 10 members for a particular project.
Interacting with the customers to solve their problems.
Creating solid and surface modelling for automobile components.
Mould designing for those components.
Mould designing for 3plate and 2plate with hot tip and manifold.
Mould designing with angular ejectors, sidecore by finger cam/wedge And also by hydraulic cylinders.
Designing Die casting tools for automobiles
Preparing mould flow analysis for flow, cool, warp & optimum
Process planning for core and cavity
Drafting for engineering purpose
Preparing surface analysis & model analysis
Software used:
PRO ENGINEER 2001 (Trained by PTC Professionals),
I-DEAS (Trained by SDRC Professionals)
MOULD FLOW-1.1

Tool Designer
October 1992 to August 1999
Company Name : South East Toolings & Technologies Private, Ltd.
Job Profile:
Mould designing for automobile, electrical, electronic components and medical components
Designing tools for thermos setting plastic components of electrical equipments
Designing press tools for electrical terminals bearing components
Designing thermoforming tools for disposable cups
Designing Die casting tools for automobiles

Software used:
AutoCAD Release 12,14,2000/PRO-ENGINEER

Experience And Technical Skills:
New Product Development
Product spec analysis, Design conceptualization, Feasibility study, Cost benefits analysis, CAD Modelling, FMEA, Manufacturability study, Stack-up Analysis, Vendor selection and validation, Prototype build & verification, reverse engineering Development of production tooling, safety review and DFM.

Value Engineering/Value Analysis
Idea Generation, Scoping, Concept Development, Concept Selection, Material selection, Feasibility study, Cost Analysis and Evaluation.

Manufacturability, Assembly, Cost etc Manufacturability study, Design for assembly based on existing assembly line. Having in-depth knowledge in manufacturing process, production-planning, scheduling cost estimation, GD&T, Cpk, Ppk, GR&R, 5S and PFMEA

Vendor Development/ Supplier Evaluation
Supplier identification, capability study & Selection.

Design and Manufacturing
Design and manufacturing of Injection moulds for 2plate, 3plate and multi cavities for all sectors with hot runner-systems(Husky, moldmasters, Hasco, Mastip and Yudo) jigs and fixtures like drill and reaming jigs, indexing jigs, welding fixtures, turning fixtures, milling fixtures, inspection fixtures, inspection gauges(Go and No-go) checking fixtures and post moulding fixtures.
Manufacturing process of injection molds and moulding, Die casting dies,
Machining, Process planning, Quick tool change over and
Implementation of GD&T and 5S.
Tool room machining and handling a team of machine operators and tool makers. Conducting tool trials for Injection molds till validation of parts by Inspection of parts.

Quality
Reviewing quality documents like, (PPAP documents)PFMEA, Cpk, Ppk,control plan, appearance approval report, checking aids, Inspection standards, part submission warrant and layout Inspection Report.

Cost reduction
Reducing cost by alternate method, material and time.

Project –Planning
Planning each Project, In Ms-Office-project and monitoring, updating to customers.

Team leader
A good team player, passionate and dedicated with zeal to learn new things and achieve targets.

Future Goals

Growth