Ref. No. : CA - 8366 - (Designers - Dies & Tools – with 23.4 years in Plastic Industry)

Education

AMIE Mechanical Engineering Winter 2009.
Diploma in Tool and Die making from NTTF, Technical Training Centre, Dharwar (Karnataka) in 2000.
SSC (10th) from Kamalnayan Bajaj High School, Pune in 1996.

Skill Sets

MS excel, ACAD2000, and PRO Engineer Wildfire-3.

Work Experience

Deputy Manager
Since Jan 2006
Company Profile : Manufacturer of switches, sensors, solenoids, etc
Job Profile :
Understanding the new requirements from OEM for switches & solenoids. Getting the concepts, prototypes, and its validation done. Proposal approval by discussion with OEM.
Initial techno-commercial activities for switches & solenoids development:-
Budgetary costing activities Preliminary BOM, Product RMC, tooling and fixture development cost.
Proposals to manage the product as per target & getting management approval for the same.
Preparation of entire development plan by coordinating with all functions.
My prime responsibility is design of switches and solenoids :-
Allocating designers and other resources.
Checking the design calculations, material selection, tolerance analysis, implementation of standards, drawings, BOM, etc.
Constant project review with the process engineering, manufacturing and materials team to ensure the activities of tooling and line setup as per plan. Identification of bottleneck operations and take necessary actions.
Active involvement in analysis for corrective actions for lab failures or customer end feedback for the pilot lot samples.
Involved in cost reduction and quality improvement projects for field failure and warranty analysis.

Sr. Engineer
July 2004 - Dec 2005
Company Profile : Manufacture of exterior automobile parts like wheel covers,
Job Profile :
Handling entire process of design of new products
3D Modeling of plastic parts in PROE 2001 with help of the environment data from:
Imported styling surfaces provided.
2D drawings provided.
Making the detail 2D drawing in PROE 2001 for manufacturing.
Engineering of parts like deciding part fitment with respect to the environment data, selection of plastic material, providing reinforcement, doing the feasibility study of part for mold manufacturing implementing the changes by discussing with customer.

Team Leader
Feb 2002 - May 2004
TATA Auto Plastics Systems Ltd, Manufacturer of new high precision air vent assemblies, interior plastic parts and exterior plastic parts for automobiles and development of new molds
Job Profile :
Studying of CAD data in PROE 2001 for mold feasibility.
Process planning, providing CAD data and concept drawing for mold making.
Responsible for carrying out development of new molds.
Attending trials, modification and mold approval.
Coordination with engineering dept. for part approval and modifications.

Technician II (Tool Room)
Sept 1999 - Feb 2002
NTTF Industries Ltd., Manufacturer of precision sheet metal and plastic components
Job Profile :
Responsible for a team of 3 members for manufacture and assembly of press tools and molds.
Process planning, design study and electrode planning
Deciding punch and die profile clearence, stripper punch holder clearance, etc for wire cutting.
Attending trials and part approval in consideration with relaxed and critical part dimension


Future Goals

To work as a project leader to develop reliable, cost-effective automotive products and systems.

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