Ref. No. : CA - 11405 - (Maintenance and Service - Mechanical – with 30 years in Plastic Industry)

Education

Diploma in Electrical and Electronics Engineering from Muthiah Polytechnic, Annamalai Nagar, Chidambaram
Industrial Hydraulic Engineering Course from School of Hydraulics, Vickers Systems International Limited.

Skill Sets

Strategic Planning: Formulating strategies and strategic utilization and deployment of available resources to achieve organizational objectives. Establishing goals, short term and long term budgets and developing plans for the achievement of these goals.
Product Development: Identifying prospective products, generating & developing them to achieve consistent profitability. ensuring maximum customer satisfaction by achieving performance parameters
Technical Service Operations: Ensuring maximum customer satisfaction by providing them technical service assistance and achieving and quality service norms.
Team Management: Imparting /organizing training programs for achieving pre planned business targets. Leading, training & monitoring the performance of team members to ensure efficiency in factory operations, product development and meeting of individual & group targets.

Work Experience

Manager – Production & Maintenance : Since April 2010
Asst Manager : April 2008 – 2010
Executive : 2004 - 2008
Senior Engineer: 2000 - 2004
Company Profile:
Manufacturing Moulded Furniture and Material handling Crates in India and Exports of Srilanka. Company is the One of largest Plastics furniture manufacture in Globe.
Job Profile:
Key Performance Areas-
HEAD of Production & Maintenance Department.
Planner of Raw material & General Stores materials.
Handling of higher ton Injection Moulding machines (ranging from 600T – 1420T)
Erection & Commissioning of all type of machineries.
Familiar & hands of experience on Hydraulics & Pneumatics.
Familiar & hands of experience on Electrical, Electronics.
Personally involved during ISO 9001:2000 audit, Internally certified ISO Auditor
Familiar & hands of experience with Japanese tools like 5S, POKA YOKE, KAIZEN
Internally Qualified & Certified 6Sigma- GREEN BELT. 6Sigma Project execution on Weight variation in Injection moulding
Participated a training programme in Statistical Process Control and having good knowledge.

Operations, Planning & Execution
Co - ordination with Marketing, Tool room & Divisional head for day to day production planning.
Organizing and conducting various trials like new moulds, new colours, and new materials trials on request from various functions.
Verification of Process Data / Monitoring Sheets and Daily Moulding & Maintenance reports and take necessary Corrective and Preventive measures.
Approving vendors and organising production as per requirement.
Developing new double colour shades and Double colour Processes.
Establishing & Organising Preventive Maintenance of Injection Moulding machines & Auxiliary equipments
Identifying and approving critical spares needed for Injection Moulding machines & Auxiliary equipments and Inspection of all spare materials for Production & Maintenance.
Having complete Knowledge about Loading, Unloading, Erection & Commissioning of all type of machineries.
Trouble shooting of Electrical, Electronics, PLC, Software, Hydraulic and Mechanical Problems in MIR, Toshiba, CLF, Ferromatik Milacron and Jonwai machines ranges from 600 T to 1420 T.
Trouble shooting with complete knowledge of all kinds of Auxiliary Equipments like Vacuum Loaders, Mould Temperature Controller, Hot Air Driers, Chillers, Cooling Tower, Blender, Grinder
Organizing and conducting civil construction and maintenance activities as per Divisional Head Instruction.
Organizing and Conducting Vehicle Maintenance.
Calibration of all Instruments such as measuring instruments, Temperature sensors, Controllers
Organizing and conducting FIRE MOCK DRILL periodically
Initiating and executing various improvement projects in production and maintenance department.
Organizing and training of Engineers, Fitters, Electricians & workers.
Having knowledge on SQC, SPC techniques.
Conducting ISO Internal Quality Audits
Involvement in Monthly Overall Equipment Efficiency meeting for monitoring Monthly Performance
Involvement in quarterly – Quality council meeting for monitoring the Quarterly Performance
Co-ordination with Statistical function for analysing various problems for Corrective & Preventive actions
Co-ordination with Tool room & QA for root-cause analysis and corrective and preventive actions for customer complaints
Co-ordination with Head office and group factories for spares arrangement and for technical improvements

Significant Achievements
Reduction in Defects % by improvement in process & Machines
Cycle time reduction by improvement in process & Machines
Increase machine utilisation by various improvements in Process & Machines
Implemented & maintaining 5S in Production Shop floor.
Energy saving activities carried out on Injection Moulding machines, Auxiliary equipments and factory lighting
Individually erected and commissioned more than Five 500-1000T Injection Moulding machines
6Sigma projects – on Weight variation for two moulds and two machines

Senior Engineer - Production & Maintenance
May‘ 1998 - November‘ 2000
Company Profile:
They have Gas assisted injection moulding facilities. They have Injection Moulding machines with locking tonnage ranging from 600 to 1420T of MIR, TOSHIBA, CLF, FERROMATIK MILACRON and JONWAI. The country's most advanced Design & Tool Room facilities.
Job Profile:
Operations, Planning & Execution
Planning & Organising Preventive maintenance of Injection Moulding machines & Auxiliary equipments
Trouble shooting of Electrical, Electronics, PLC, Software, Hydraulics and Mechanical Problems in MIR, TOSHIBA and CLF Injection Moulding machines ranges from 600 T to 1420 T.
Trouble shooting with complete knowledge of all kinds of Auxiliary Equipments like Vacuum Loaders, Mould Temperature Controller, Hot Air Driers, Chillers, Cooling Tower, Blender, Grinder, EOT Crane and Lift
Organising cooling tower water treatment and water softening plant
Identifying and approving critical spares needed for Injection Moulding machines & Auxiliary equipments and Inspection of all spare materials for Maintenance.
Training of Engineers, Fitters, Electricians & workers in Maintenance Department
Calibration of all Instruments such as measuring instruments, Temperature sensors, Controllers

Significant Achievements
Developed a new additional safety circuit to avoid Mould damage in Injection Moulding machine
Promoted and transferred to Nilkamal Eswaran Plastics (Pvt) Ltd, Srilanka

Electrical Supervisor – with Competency certificate ‘C’
May‘ 1995 – April ‘ 1998
Devishree Electricals, Coimbatore, Tamilnadu, India
Devishree Electricals is carrying all kinds of Electrical installation, Testing and Commissioning of HT & LT System with ‘A’ grade Electrical License
Job Profile:
Operations, Planning & Execution-
Planning & Organising for Installation of HT / LT Panel boards, DP structure, Transformer and Lightning arrester
Planning & Organising for Cable laying and termination for HT / LT
Testing and commissioning of MCC Panel, LDB Panel, HT / LT Breaker, DP structure, Transformer and Earth
Organising & Conducting shutdown maintenance in various factories

Future Goals

To become a General Manager Operation.

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