• Gender: Male
• Age: 43
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 17.6 Year(s)

Education

P.G.D.B.A. From D.D.E, Pondichery University, Pondichery in 2008 With First Division

P.G.D.P.P.T. From C.I.P.E.T, C.I.P.E.T Chennai (TN) in 2004 With First Division

B.Sc.(P.C.M) From V.B.S. Purvanchal University, Jaunpur (UP) in 2003 With First Division

C.O.P.A. From Govt. I.T.I., Varanasi (UP) in 2001 With First Division

H.S.C From St.Thomas Inter College, Shahganj (UP Board) in 1999 With First Division

S.S.C From St.Thomas Inter College, Shahganj (UP Board) in 1997 With First Division

Skill Sets

Precis:
A result driven professional with over 9+ years of experience in New Product Development, Production Planning & Control, Production Management, Manpower Management, Resource Management, Continual improvements, New Project Development and Automation.

Computer Literacy
Operating System Windows Family, MS DOS, Linux.
Languages C, C++
Application Packages MS office (MS Word,MS Excel, MS Power Point )
Industrial Software SAP Production Planning
Design Software AutoCad & SolidWorks

Work Experience

Manager–Design and Development
Company Profile: Manufacturer of Sunvisors for automobiles
Since June 2014

Asst. Manager – Design And Development
Sep 2012 To May 2014
Company Profile: global automotive component manufacturer
Job Profile:
Core Competencies entail:
New Product Development – APQP, PPAP, Tool Development, Process Development & ECN
Time and Motion study, Line Balancing & Line Set Up
Assist Customers in case of any production & process related issues

Sr. Engineer - Process Engineering
April 2011 To Sep 2012
Company Profile: global automotive component manufacturer
Job Profile:
Core Competencies entail:
Process Engineering – Plan & Process Layout, Selection of Machine & Auxiliaries and Installation, Selection of Material, Manpower Planning, Trail, Process Validation, PPAP, Metro logy as Per Control Plan, Part Approval, Production Execution and Ramp Up
Yield Improvement
Time and Motion study
Assist Customers in case of any production & process related issues

Sr. Engineer - Production
July 2009 To March 2011
Company Name: Nypro Forbes Products (P) Ltd.
Job Profile
Production Planning, Process Validation, Production and Process Monitoring and Control.
Manpower & Resource Management and Continual Improvement.
Assisting tool maintenance & Quality to improve the Production
Cost Reduction thro optimizing the process
House Keeping – Executing 5S in shop floor
Training to the Engineers and Employees.
Documentation related to Production
Automation – Layout Designing, EOAT Designing, Mfg. and Production Execution

As Program Engineer-Jan 2009 To July 2009
Shift In-charge-Dec 2007 To Jan 2009
Process Engineer (Molding)-Feb 2005 To Dec 2007
Company Name: NFPPL Hosur
Job Profile:
Significant Contributions
Process Layout Designing
DOE (Design of Equipments)
PPAP runs and Parts Approval
Production Rump-Up
Follow up for better opportunity

Shift In-charge
Significant Contributions
Production Planning, Execution and Monitoring and Control
Production Increased by best utilization of manpower with the help of time motion study
Customer complains reduced by reducing rejection rate with help of QC tools.

Process Engineer (Molding):
Significant Contributions
Mold Trail Qualification and Process Validation, Trouble shooting, Process Setting, Production Monitoring, Documentation related to production activities, Continual Improvement.
5S and Safety
Training to Operators related to M/C Operation, About Product, Product & Human Safety, and Quality Issues.

Production Trainee
Aug 2004 To Jan 2005
Company Name: Valqua Products
Job Profile:
Significant Contributions
Tool Loading and Unloading, Parameter Setting, M/C Operating, Quality Inspection, Production Monitoring, Documentation.
Preventive Maintenance for Tools.

Achievements in related Areas:
Cycle Time reduced from 14 sec. to 8.35 sec.
Mold Changing Time reduced 60 min To 30 min.
Mold Changing Time reduced 30 min. To 9 min.
Machine down time reduced 6 % To 2%.
Rejection rate reduced 3 % To 1 % for non-clear components and 10 % To 8% for clear components.
1 Million INR saved within 2 months due to EOAT Design & mfg. In-house.
Rejection rate reduced 25 % to 5 % for Painted Parts

Professional Enhancements
Six- Sigma Green Belt – Nypro GBU China
Lean Manufacturing – M&M, Nagpur
EMS – Internal Auditor – TVU Chennai
ISO 13485 : 2003 requirements for Healthcare components – Internal Auditor
ISO/TS 16949 : 2002 requirements APQP / PPAP
7QC
5S, Poka-Yoke & KAIZEN

Other Profiles:
HVS member – Working on Cost Saving
One of the core CFT member working on Continuous Improvement.
TS 16949 and ISO 13485 : 2003 Certified Internal Auditor.
Training of Engineers, Employees, and Operators on safety measures and criteria related to Components.



A keen planner, strategist & implementer with demonstrated abilities in managing operations, generating high productivity with focus on optimizing the scraps with continual improvement.
Core Competencies entail:
APQP
PPAP
SOP and Ramp Up
Yield Improvement
Time and Motion study
Tool Development
ECN
Costing
Assist Customers in case of any product related issues
Support And Improvement
A team player and leader with exemplary, communication, analytical, interpersonal and problem solving skills

Projects:
Program – Sunvisors Assy. For 4 Wheeler
Customer – MSIL, TML
Details – Sunvisor Assy., HF Welding, Injection Molding & Assembly
Role – Product Design Review, APQP, Tool & Process development, Product Testing, PPAP, SOP

Program – Body Parts & Seat Assembly for 2 Wheeler
Customer – HONDA, SUZUKI, Harley Davidson
Details – Injection Molding, Painting & Assembly
Role – Product Design, APQP, Tool & Process development, PPAP, Part Approval, Production Ramp up

Program – Door Trim YL8 for 4 Wheeler
Machine – IMM 2000T, Robot & Conveyer, Material Loader, Chiller, QMC, MTC
Mold – Door Trim - Five Hydraulic Sequential Valve, HR Zone – 18 with Hydraulic Ejection
Man – Fixing the Manpower by Time and Motion Study
Method & Material– Injection Molding And PP
Role - Machine Layout Design and Process Flow, Machine Installation, Commissioning and Trial Run, Tool development, Tool Trial , Part Approval, PPAP - Tool and Process Validation and Approval, Stabilizing & Freezing the Process, EOAT Design and Mfg., Robot Programming and Execution, Production Ramp up

Program – Gas Handle for 4 Wheelar
Machine – Nitrogen Plant, IMM 230T, Robot & Conveyer, Material Loader, MTC
Mold – Gas Handle – Gas Injection thro Gas Pin in mold, HR Zone – 2
Material – PC + PBT
Man – Fixing the Manpower by Time and Motion Study
Method – Gas Assist Injection Molding
Role - Machine Layout Design and Process Flow, Machine Installation, Commissioning and Trial Run, Tool development, Tool Trial , Part Approval, PPAP - Tool and Process Validation and Approval, Stabilizing & Freezing the Process, EOAT Design and Mfg., Robot Programming and Execution Production Ramp up

Experience On:
Molding:
Molding Experience on Medical, Electrical, Telecom, Automotive and Consumer Components.
Molding Experience in two shot molding, Thin wall components of 1mm thickness, cluster parts for automobile components And insert molding.
Trails of new molds for approval.

Types of molds:
Bi component molding Dual injection molds, Valve gating molds, hot sprue mold, three plate molds, rack and pinion molds, side core molds, insert molding, highly polished transparent molds and stripper plate molds.

Types of IMMs:
Injection Molding Machine Tonnage (35T, 100T, 180T, 850T, 2000T & 3200T)

Toggle, All Electric Systme & Hybrid System

KM, JSW, Engle, Ferromatic Milacron, Cincinnati Milacron

Ferromatic Milacron (200& 250T) Hydraulic system Bi-Injection Molding M\C

Types of Robots:
Wittmann - W711 – Robot Arms – 4 axis

Types of Material Handling:
Commodity Plastics LDPE, HDPE, PE, PP and PP with talc filled

Engineering Thermoplastics HIPS, ABS, PET, PBT, POM, PC, PA-66, PA-46 with FR and GF(15% - 50%), ABS+PC Blend

Elastomer TPE

Painting : PU ABS Painting

Assembly : IP Assembly, Shorud Radiator Assembly, Seat Assembly, Sunvisor Assembly

Line Balancing & Work Balancing: By Lean Manufacturing

Problem Solving and Process Improvement : By Six Sigma

Future Goals

Contribute Significantly To The Organisation Offering Challenges And Growth With Innovation”