• Gender: Male
• Age: 41
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 18.4 Year(s)

Education

B.E. in Mechanical Engineering From Nagpur University 

Post Graduate Diploma in Tool Design and CAD/CAM From Indo-German Tool Room 

Skill Sets

Sound knowledge of Designing Plastic Parts and Products, including feasibility studies, B-Side Attachments, A-Surfaces, Drawings ( For Automotive, & Aerospace )`
Major Product handles for Design & Development
Bumper Assembly (Front & Rear)
Body Side Claddings
Cowl Grill Assembly (Windshield Trim)
Hood Garnish Trim (Bonnet Garnish)
Spare Wheel Cover Assembly
Spoiler assembly
Sound knowledge of APQP, DFMEA, DVP&R Concept-to-detail development, DOE, Documentations in TS/QS & TPDP for Tier 1Supplier for various OEM.
Expertise in NX 7.5 for designing parametric models, Assembly Design, Template modeling, Part family Modeling & Drawings and Layouts, & GD&T,
Sound knowledge of Tool Design (Injection Mold Design, Press Tool Design, Die Casting Design, Jigs & Fixtures) & Manufacturing process,

CAD/CAM Software
NX 4.0, 7.5, 8.5
Catia V5 R17
Pro-E WF3

Tool Design 
Mold Design 
Die casting Dies 
Checking Fixture & Production  Assembly Fixture

Work Experience

Dy. Manager (CAB Design)
Since Sep 2014
Company Profile: Leading Manufacturer Of Earth moving And Construction Equipment.
Job Profile:
Job includes responsibilities for design & development of Plastic Component for CAB Of All Wheeloader & Backloader
The major activity involved in development of project are Feasibly Study, Sections Developments, Tooling & Manufacturing Feasibility
Master section creation for New design
Identifying/Developing attachments Like A-Clip tower, Hoop & Snap, Clips, Screw Boss, Special fasteners, Additional Brackets (Plastic as well as metal), Latches & special attachments like welding brackets, tapes & glues
Preparation of Process related Documents and Presentations
B-surface creation, Design of mountings for fitment
Review for Injection molds, checking fixture & assembly fixture for production
Interaction with FEA Team on Mold flow analysis.
2D Drawings Creation and release cad data for other activity of development
Coordination with Supplier, & Inhouse teams
Monitoring the DVP (Design Validation Plan) Inhouse as well external agencies for confirmation of product for its performance.
Concept development as per Bench marking data
Address quality issues for regular production project as continual improvement of product by preparing of mock up model for improvement of product

Sr Design Engineer (Exteriors)
Feb 2011 to Sept 2014
Company Profile: Leading manufacturer of automotive components.
Job Profile:
Job includes responsibilities for design & development of Plastic Exterior component like bumper assembly (front & rear), body side claddings, cowl grill assembly (windshield trim), hood garnish trim (bonnet garnish), spare wheel cover assembly & spoiler assembly
The major activity involved in development of project are
Feasibly Study, Sections Developments, Tooling & Manufacturing Feasibility 
Master section creation for New design
Identifying/Developing attachments Like A-Clip tower, Hoop & Snap, Clips, Screw Boss, Special fasteners, Additional Brackets (Plastic as well as metal), Latches & special attachments like welding brackets, tapes & glues     
Preparation of Process related Documents and Presentations
B-surface creation, Design of mountings for fitment 
Validation & Measurement
Customer interaction for requirements, Timeline and other Engineering Issues
Review for Injection molds, checking fixture & assembly fixture for production
Interaction with FEA Team on Mold flow analysis.
2D Drawings Creation and release cad data for other activity of development 
Coordination with customer, & Inhouse teams like Project planning, Business Development, Tooling, Quality, Logistic Development team during development of project.
Attending the tool trials at toolmakers location & in plant to confirming the part are as per design requirement,
Monitoring the DVP (Design Validation Plan) Inhouse as well external agencies for confirmation of product for its performance.
Provide the Support to customer to conducting Homologation tests at Approving Authority agencies for certification in India 
Interaction with various tier 2 Supplier on Engineering related issues for fastener & Brought out parts
Preparation of bill of material for System
Work with business development team for business proposal from domestic & international customer.
Concept development as per Bench marking data 
Address quality issues for regular production project as continual improvement of product  by preparing of mock up model for improvement of product 
Preparation of RFQ BOM & regular production BOM for new development project as well as streamlined production project.
Review ESOW, SOW and SOR to understand new customer requirement for marketing & costing team for allotment of new projects
Coordinate the design changes of current programs, evaluated cost reduction ideas, and resolve the assembly plant issue at customer location

Major Project handled:-
Customer: FIAL
New Linea: Worked on the Localization of Front Bumper assembly & Rear Bumper assembly of New Linea, the scope of project is to develop the current European Front Bumper Assembly India for India specific editions, Activities Involved in this project are
Development & certify the new Injection mold for Bumper Skins & Chrome Plated parts
Development of fasteners & Brought out parts in India,
Development & certification of checking & assembly fixtures for all the parts
Preparation of  process related documents and presentations to support the Production activity 

Punto EVO: Worked with customer on design & development of Front & Rear Bumper & Cowl grill Assembly,  
Punto Avventura: Worked with customer on Body Side Cladding's Assemblies & Spare wheel cover assembly, 
Activities involved in these projects are
Feasibly Study of class A Surface, Tooling & Manufacturing Feasibility 
Development & certify Injection molds, checking fixture & assembly fixture for production 
Interaction with FEA Team on Mold flow analysis.
Development of fasteners & Brought out parts Locally 
Preparation of  process related documents and presentations to support the Production activity
Creation of 2D drawing for all the parts & assemblies for Fixture development for QA  & ME department 

Customer: GMI
GM M300 MCE (Chevrolet Beat):Worked on the Localization of Front & Rear Bumper assembly & Spoiler assembly of New chevrolet Beat, the scope of project is to develop the current Koren vehicle Front & Rear Bumper Assembly for India for India specific edition & Export Oriented Edition, 
GM CN100 (Chevrolet Enjoy MPV):Worked on the Localization of Front Bumper assembly & Rear Bumper assembly of chevrolet Enjoy MPV, the scope of project is to develop the current Chinese  vehicle Front & Rear Bumper Assembly for India for India specific edition & Export Oriented Edition
Activities involved in these projects are
Feasibly Study of class A Surface,  Tooling & Manufacturing Feasibility 
Development & certify Injection molds, checking fixture & assembly fixture for production for FR & RR Bumper skin, Grills, & Chrome plated garnishes, Energy absorber 
Development of fasteners & Brought out parts locally
Preparation of  process related documents and presentations to support the Production activity
Creation of 2D drawing for all the parts & assemblies for Fixture development for QA  & ME department

Customer: Tata Motors 
Worked on design & development of Rear Bumper of TATA Magic Facelift (ACE)
Worked on Design & development of Dummy covers, Fender, Tilting cab Cover, Body side Mounting for World Truck Prima M0
Worked on Design & Development of Exterior Trim BSM (Body side molding) of TATA Safari Merlin (Strome)
Worked on Design & Development of Cowl Grill Assembly (Windshield Trim), Hood Garnish Trim (Bonnet Garnish), Fr & Rear Bumper Grills of  TATA Nano (MY 15)
Activities involved in these projects are
Feasibly Study of class A Surface, Tooling & Manufacturing Feasibility 
Development & certify Injection molds, checking fixture & assembly fixture for production for all these parts 
Development of fasteners & Brought out parts locally

Design Engineer 
Jul 2008 to Feb 2011
Company Name: InfoTech Enterprises Limited
Job Profile: 
Job includes responsibilities for Concept Design, Solid Modeling; Surface modeling, template modeling & drafting, Assembly and Detailing using different modules of CAD Tools understanding the requirement of customer. 
Estimating the job, Coordination with the clients. Get an approval from Client For restive project for Estimated Work Hours & Keep a close Look on Progress & Quality of work from Offshore team. & Deliver the Work after finishing Final Quality-check of Models and Drawings. 
Job involves Review the Model, drawing to ensure Form, Fit, & function as required by design requirement. This will check Function of components, Dimensional accuracy, Conformance to standard, Completeness, review the drawing as per Client reference documents 
Coordinating with offshore team and client, final quality check of Solid Model & Drawing as per Client standard & delivered to Configuration management to release production drawing.
Receive a PAT on Back award for Project “Design & Development of Enclosure Assembly of pure cell power” of  UTC Power Project
Receive a Project of Month award for Project “Modeling & Detailing of Anti Ice Valve Assembly, Torque Motor Dual Valve (TMDV) Assembly, S92 Compressor Assembly for of Air Conditioning PACK & Casting & Machining Model of Housing of Compressor of ACM of Boeing 787-08.” of  H-S, Air Management Systems project

Major Project handled:-
Customer: UTC Power, South Windsor, CT, USA
Software used: Pro-E WF2, Intralink, PDM Link
Onsite Project:
Modeling & detailing Cell Stack Assembly for fuel cell for stationary power plant,
Off shore Project:
Design & Development of Enclosure Assembly of pure cell power

Customer: Sundyne Corporation, Arvada, CO, USA
Software used: NX4
Template Modeling & template detailing  by using Part Family Generation technique for Pumps & Compressor, Diffuser Blade, Impeller for their casting, semi-finished & finished models from excel Spreadsheet by using part family technique for complex models created by surface model.
Modeling & detailing by using User Defined feature (UDF) technique for template modeling of Diffusers & Impellers.
Design & development of Gearbox test stand (Testing Fixture) for horizontal mounting  compressor (HMC) horizontal mounting  compressor (HMC)

Customer: H-S, Air Management Systems, Windsor Locks, CA
Software used: NX4\Team Center
Modeling & Detailing of Anti Ice Valve Assembly, Torque Motor Dual Valve (TMDV) Assembly, S92 Compressor Assembly for of Air Conditioning PACK & Casting & Machining Model of Housing of Compressor of ACM of Boeing 787-08.
Modeling & Detailing Casting of Stage 1 Turbine Housing for ACM of MRJ-09

Customer: Pratt & Whitney, North Berwick, Maine, USA
Software used: NX4\Catia V5
Modeling and Detailing Solid Models of Bearing Compartment of  NGPF FDGS Suit Pure Power PW1000G

CAD\CAM Engineer 
Jan 2007 to Jul 2008
Company Name: Indo-German Tool Room
Job Profile:
Responsible for Part Modeling & Assembly Modeling of various element of Tools for Plastics / Die Casting/ Sheet Metal component for various Automobile & Non Automobile component. 
Core/cavity extraction for various components for tool designing & manufacturing.
Maintaining ISO Documentation for projects Handled.
Interaction with customers for their requirements and changes if any CAD model getting approved.

Major Project handled:-
Siemens Pvt Ltd.
Software used: Pro- Engineer Wildfire 2
Design and Modeling of Multistation, Multipurpose Fixture, for Inspection and assembly of Circuit Breakers (Fuse Units) used in High power electrical circuits Fixture for Fuses

Ceekey Dykening Pvt Ltd.
Software used: NX3
Reverse Engineering of Locating Punch for forming tool of Clutch Plate.
Design of progressive press tool for break shoo for Expanding break

Nirlep Pvt Ltd.
Software used: NX3
Reverse Engineering of Handle for Pressure Cooker 
Design & development of  tools like Injection Moulds, Die Casting Dies, assembly fixtures & press tools for various Customers like HAL, Aurangabad Electricals, L&T, Nirlep, Siemens etc. 

Highlights of Overall Experience
Experience in the field of Design & Development of Automobile & Aerospace 
Directly participated in Design & development of plastic exterior component like front bumper assembly, rear bumper, body side cladding's from design to start of production (till launch support of vehicle) for automotive OEM like General Motors, FIAL & Tata Motors for engineering Specially for Design support, & development .
Handled more than 6 Bumper assemblies & 2 Body side cladding Assemblies Sets from design to SOP (start of production) for various OEM like FIAL, GM & Tata Motors
Detail understanding of product development procedures, validation (DVP) & manufacturing process and investigation failures for products.
Excellent engineering analysis skills for problem occurred during design & development process till the launch of vehicle, logic inference and strong application skill of engineering principles.
Committed, responsible, flexible, organized, detail-oriented, self-motivated, hands-on and excellent oral/written communication skill & team player

Future Goals

Growth