• Gender: Male
• Age: 40
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 18 Year(s)

Education

B.Tech (Rubber & Plastics) From Madras Institute of Technology, Anna University, Chennai

Diploma in Polymer Technology From Tamil Nadu Polytechnic College, Madurai

Skill Sets

Experience in rubber molded components industries & my skills including, Compound designing, Raw material testing, Rubber testing, Cost reduction in runner compounds, Mixing process optimization, Process designing, Molding process, Sampling activities, Project Documentation Processes, defect prevention, reduction in variation, elimination of waste and continual improvement.
Am capable of providing technical leadership in a multi-disciplinary environment teams and also have excellent communication skills (written reports), with the ability to work within a diverse, multi-cultural workforce

Six Sigma – Green Belt – By QCFI Chapter Madurai

Work Experience

Manager-Materials & Lab (Technical)
Since Aug 2014
Company Profile: An auto auxiliary component Manufacturing Company making of molded components, extrusion profiles
Job Profile:
Team Size Handled: 5 Rubber technologist & 3 Chemists
In charge of new product compound designing, mixing process design, material testing, compound cost reduction, sampling, pre production and mass production for new projects, the process manager is responsible for the coordination of development, technical, production and quality personnel to ensure that the project is finished on time and without unnecessary delays

Manager-Design & Development
Oct 2012 to Aug 2014
Job Profile:
Team Size Handled: 3 Engineers & 9 Operators
As a trained process manager I consult part drawing and DDP sheet as well as Prepare PFD, PFMEA, Pre launch control plan, initial process studies, SPC, 
Appearance approval report, PPAP documentation, PPAP trial and sample Submission to customer and ensure work is being done according to their time Schedules

Junior Manager-Production Engineering
Jun 2007 to Oct 2012
Company Name: Sundaram Industries Rubber Factory (TVS Rubbers)
Job Profile;
An auto auxiliary component manufacturing Company making Engine mounts, O-Ring, Bellows, Lip seals, Boots, Brake chamber diaphragms, booster diaphragms and tank wheels for defense. The company supplying to leading auto components manufactures like Brakes India Limited, Nissan, Paccar, CNH, RANE-TRW, Sundaram Clayton Limited, WABCO, Force Motors etc and various OEM’s like Ford, TATA Motors and M&M. Certification: ISO/TS 16949:2002, ISO 9001, ISO 14001 and practicing TPM and Six sigma

Key Courses done: 
ISO / TS 16949:2009 – By Nathan and Nathan consultant 
QC tools – By QCFI chapter Madurai 
DOE – By Nathan & Nathan consultant 
Work measurement – By UMAS, Pune. 
Sheet rubber preparation and grading – By Rubber Board, Kerala 
Personal excellence – By M/s. Pragathi leader ship institute, Pune

Technical quality:
Rubber Mixing Process
Molding Process (Compression, Injection, Transfer, and Hybrid transfer Molding)
Documentations & SOP preparation
Phosphate process
Bonding Process
PPAP documentation

Achievements Done: 
Conversion cost reduction – Cavities increased from 16 to 32 nos. 
Yield Improvement – Material yield improved from 39% to 64% 
Yield improvement – Material yield improved from 64% to 81% 
Rejection reduction – Rejection reduced from 22% to 11% (Through DOE) 
Manpower reduction – Manpower reduced from 51 to 37 nos (Through Work Measurement study)
Around 400 lakhs business value handled – During (2011 -12)
Productivity improvement – For 15 runner parts – Up to 15 % from base (Using the fixtures for loaden and UN loaden)

Future Goals

Growth