Ref. No. : CA - 17689 - (Production - Dies & Tools – with 24 years in Plastic Industry)

Education

Diploma in Tool & die Maker From KTTF Centre in the field of Tool & Die Engineering, Kerala in July 1999 With 70%

Pre-Degree (Science) From Christian college, Kattakada in April 1995 With 46%

SSLC From Government H.S. Kandala in March 1993 With 66%

Skill Sets

2D Designing:-
AutoCAD 8.0
CADopia Standard 6.0 
Mechanical Destop
Using of Enterprise Resource Planning (ERP) solution (Microsoft Dynamics Navision 4.0) for Planning and Executing.
Operating Systems from Windows 98 to Windows Vista.
Microsoft office package and Open Office.Org

Work Experience

Tool Room Manager 
Since Sept 2015 
Company Profile: Is a highly established and leading company in the manufacturing of Solar Photovoltaic Systems and Energy Efficient Lighting Systems in India.
Job Profile:
Mould design for Plastic parts, and Prototyping (Mechanical).
Manage all shop floor activities
Presentation and illustration of Product concepts.
Preparation of Mechanical Product/System BOM’s.
Mechanical Concept, Design and Development of Products & Systems.
Analyze and Control the Rejection and Rework
Manage all fabrication work
Development of sub contractors
Reporting to :
Weekly reporting: Managing Director
Monthly Reporting: Managing Director 

Technical Manager
Sept 2012 to Aug 2015
Company Profile: Is a specialized industrial business focused on the design, manufacture and testing of high-end precision engineering products in areas such as Space Technology, Mining Equipment, Automotive Spares and intricate cast/forged and machined components for other industry verticals.
Job Profile:
Operation planning and executing to increase utilization of machines
Working with production department in achieving production targets by continually supporting  the production team      
In charge of all continues process improvement programs like tooling and fixture development for CNC machine
Identify the subcontracters 
Estimate and costing for tender
Production planning 
Design the products  using  Auto cad  
Analyze and Control the Rejection and Rework
Preventive Maintenance of machine tools
Capable of using various kinds of Measuring Instruments
Reporting to:
Weekly reporting: Vice president
Monthly Reporting: Managing Director 

Achievements: 
Experienced independently managing in precision arespace production shop activities like precision component machining, geargrinding, hobbing,splinework, assembling mechanical parts ,maintenance of Hand Moulds, Injection Moulds,jigs and fixt

Tool Room Incharge
Jan 2001 to Sep 2012
Company Name: Ammini Energy Systems Pvt Ltd
Company Profile: Is a highly established and leading company in the manufacturing of Solar Photovoltaic Systems and Energy Efficient Lighting Systems in India.
Job Profile:
Identify suitable methods for Tool development.
Prepare Tool development plan
Execute and over see Tool development plan
Confirm methods adopted are suitable for ensuring the quality of Tools as per Tool development plan.
Approve the release of tools/ mould for production.
Ensure periodical inspection and preservation of mould are done as per this procedure
Ensure preventive maintenance and breakdown maintenance of machines and equipments are done as per procedure
Ensure the safety of personnel, machines, equipments etc.
Support receiving/ in process/ final inspection as per procedure.
Collect, analyse and report to the responsible manager, the data related to conformity to tool requirements.
Ensure non-conformances are identified and disposed as per Procedure
Ensure that all the Instruments are calibrated as per Procedure.
Perform periodical inspection and mould preservation as per procedure.
Subcontracting –decide whether any work to be given outside as sub contracting to minimise total tool development time/ to carry out machining of bigger works which can not be done with inside machines/ to carry out special purpose and advanced machining operations due to lack of such machines
Reporting to
Weekly reporting: Managing Director
Monthly Reporting: Managing Director 

Achievements: 
Using advanced CAD Softwares ( AutoCAD and CADopia), successfully completed the mechanical Concept-Design-Development of various products ,Press tools moulds,jigs and fixture.
Mechanical design and development of
Mould design and development of Plastic Moulded Parts.
Jigs and fixture design and development
IP65 rated Solar Street Lighting Luminary proto type design Lanterns , Solar Street Lighting Luminaries Models (CFL & LED based).
Designed, integrated and implemented various ranges of Solar Module Arrays and MMS (Module Mounting Structures).

Supervisor. (Tool Room)
Aug 1999 to Jan 2001
Company Name: Tooling Temple, Coimbatore 
Company Profile: is a reputed Firm, manufacturing Injection moulds, Die casting, Press Tools, Jigs, Fixtures etc.
Job Profile:
Manufacturing and Assembling of Injection Moulds

Practical Exposure:
Preparation of Mould part drawings & Maintenances of
Injection Moulds.
Maintaining Documents with ISO 9001-2000 &
Man Power Handling.

Achievements: 
Hands on experience in Tool room activities like machining, assembling and maintenance of Hand Moulds, Injection Moulds etc. 

Design and Practical skills:
Design activities:
Mould design for Plastic parts, and Prototyping (Mechanical).  
Aerospace components lay out planning
Presentation and illustration of Product concepts.
Preparation of Mechanical Product/System BOM’s.
Mechanical Concept, Design and Development of Products & Systems.
Manage all shop floor activities

Shop Floor Activities:
Planning, Sourcing and Execution for:-
Designing, Manufacturing and maintenance of Automatic & Hand 
Injection Moulds.
Designing and Manufacturing of Precision gauges, Jigs, Fixture, etc.
Aerospace component handling
Manufacturing of Aluminum Pressure Die Casting Dies.
Fabrication and errection of Solar Arrays.

Machines side:
Knowledge in operating EDM, Lathe, Numerical Controlled Milling machine, surface Grinders, Cylindrical grinders, pantograph, etc

Documentation Work:
Preparation of Mould Design Plan (Mechanical)
Preparation of Machining job time Plan
In-process QA of products, process
Preparation of Tool Design/machined drawing File
Preparation& maintenance of Documents in line with ISO 9001-2000
Design feed backs/ Data collection and analysis

Training/Testing:
Taking lead role for BIS certifications of Products (Mechanical Side) .
Managing of Product integration and Pilot Production (mechanical aspects).
Involve in the External Calibration of Mechanical TM Instrument

Sub Contracting:
Prepare Subcontracting order
Oversee material Issue
Oversee material receipt
Oversee scrap accounting
Subcontracting account statement
Posting Subcontract orders
Identifications of subcontractors
Development of sub contractors

In-process QA:
In-process QA of products, process
Analysis of Non-conformance reports

Final QA:
Intimate QAD for Final QA
Analysis QA report
Suggest changes required in process in view of QA report

Inventory management:
Prepare list of operators responsible for inventory items
Confirm stock on weekly / monthly / quarterly / yearly basis
Suggest changes required in safety levels of Inventory Items

Resource management:
Report Leave / Absence to Manager (Production)
Plan overtime
Motivating /educating the supervisors about the work/ Products

Improvements:
Initiate ideas for improving quality & productivity

Safety:
Maintain safety standards like  5 S

Calibration:
Ensure that all the Instruments / Equipments used are of valid calibration status.
Do the needful for calibration

Training:
Supervisor  training

Maintenance:
Maintain critical spares required for instruments / equipments
Maintain the maintenance registers
Regular maintenance of the instruments / equipments

Budgeting:
Prepare the budgeting for
Manpower
Instruments / Equipments

Future Goals

To start my career with a firm foundation and grow to a phenomenal level, flexible to master any leading technology trend and to take my organization to greater heights

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