• Gender: Male
• Age: 51
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  450000 /Annum
• Expected Gross Salary: INR  550000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Anywhere in India
• Work Experience: 26.6 Year(s)

Education

B.Sc (Chemistry) 1992-1995 University: M.K.University, Madurai
MBA (GENERAL) undergoing distance learning program in Alagappa university

TECHNICAL QUALIFICATION
PGD-PPT ( Post Graduate - Diploma In Plastics Processing Technology) Central institute of Plastics Engg & technology (CIPET) (A Govt. of India society, Mysore) Duration of the course – 1997-1998

Work Experience

Asst. Manager- Production
Since June 2007.
Presently working with leading Tire I Automobile Ancillary unit
DETAIL NATURE OF JOB :
• Looks after day to day production activities like mould changes, process stabilization and manpower handling.
• Prepared work standard for the entire production process, manufacturing execution system (MES), Standard Operating Procedure (SOP), control plan, and poke yoke (Error Proofing method) OEE (Overall Equipment Efficiency) calculation, has been implemented.
• Implemented customer system software (OEM) to looks after Monthly forecast plan, weekly tentative plan, Daily WIP process, and the details are verified and organized in the materials, manpower, maintenance department and executed to the MES (Manufacturing Execution System)and thus the line production is started.
• Daily monitoring the 4M change control and Monthly calculated Measure Of Performance (MOP)
• Monitoring cycle time efficiency and down time on daily, weekly and monthly basis. Calculating production status UPH (Unit Per Hour) regularly.
• The manpower planning for molding and secondary operation.
• Through SPC corrective actions are taken. KAIZAN by using this method it helps in production problem solving and utmost utilization of manpower.
• As per RFQ, developed the special purpose machines, Material storage Rack, Working Table, Plastic bins, Trolley, Jigs and Fixtures.
• Preventive maintenance planning for all molding machines and auxiliary machines were taken. Maintaining critical spares for all moulding machines and auxiliary equipment.
• Designs with plant layout and allocated the machines location.
• CKD and CBU part received from parent company to India unit, shipping plan for the same has been done.
• Production Order, BOM search, MRP(Material Requirement Planning), safety stock analysis, customer forecast sheet received and material planning to Assembly line set up.
• Training schedule, employee motivation process coordinate with HR Department.

Sr. Engineer (Production)
Mar 2003 to June 2007
Park Lloyd International Pvt. Ltd.

Production Engineer
June 2001 to Feb 2003
Dhofar Plastics Co. (SAOG), S.Oman Gulf country

Shift Supervisor
Aug 1998 to June 2001
Athreya Enterprises Pvt. Ltd.,

PRODUCTS MANUFACTURED
• Automobile car spare parts-Dash board, Bumber, Radiator fans, Wheel cover, Window handle, Brake handles, Steering wheel covers, Mirror housings, Foot brake leaver.
• Hyundai car new project PB model safety seat belt totally 30 plastics moulds newly developed.
• Whirl pool washing machine spare parts- control panel, led cover, knob
• TVS electronics computer-housing operation panel, platen knob, side cover, case gear, guide plate, main shaft, side frame assembly, all type of gears in dot matrix printer spare parts.
• commercial products like Hanger, Reynolds pens, plastics bins, Fish crates and Milk crates. material like PP, HDPE, LDPE, PS, PVC, PMMA, HIPS, GPPS,TPE.
• Plastics processing in most of the Engineering plastics both filled and unfilled like, PC, PBT, ABS, SAN, PC/ABS BLEND, PPO/PA, GLASS FILLED P.AMIDE.

Type of machine operated & model name :
Injection moulding : Haitian (China) L&T (INDIA) Batten field, Arburg, Nissei Sigma Ferromatic Milacron, Engel. (50 TON TO 1400 TONS)
Blow Moulding :
1Lts, 2.2Lts. 2.5Lts, 2.7Lts, 3.0Lts, 5.0Lts, 15Lts, 18Lts, 20.0Lts, 30.0Lts, (Klockner windsor)
AUTOMA (ITALY) Micro Processor automatic deflasher (including bottom, neck, handle) leak tester, metal detector conveyor, (1 TO 12 HEADS EXTRUSION)

AUTOMATION ASSEMBLY SPECIAL PURPOSE MACHINES:
Riveting pressing machine, Spring winding machine,Tilt lock checking machine, sewing machine Hydraulic and pneumatic machines.

Future Goals

GENERAL MANAGER-MNC