• Gender: Male
• Age: 41
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 15.7 Year(s)

Education

B.Tech (Polymer Technology)From Anna University in 2006 with 70%

Skill Sets

Production Planning & Control. Prototype of Rotor Blade.
VARIM Techniques Wastage Control of materials.
Incoming Material Quality Control.
Hand Lay Up Technique Pultrusion Techniques.Wind Turbine blades such as 750KW, 1MW, 1.25MW, 1.5MW & 2.1MW.
ISO 9001-2000 Documentation .
Batch Production
 CAD (Basics), Microsoft Office, SAP R3 – PP Module

Work Experience

Assistant Manager 
Since Sep 2013
Company Profile: Manufacturer of Rotor Blades

Senior Engineer
May 2007 to Jul 2013
Company Profile: Manufacturer of Rotor Blades

Job Profile for both companies:
Carrying incoming material quality of material in process and final inspection
Conduct / demonstrate the Pultrusion and VARIM process in the form of both theoretically and practically too all production engineers and technicians.
Conducting various safety training and mock drills for all training operators on plant operations and safety.
Devising SQC Tools for monitoring and controlling various processes and troubleshooting where it requires by appropriate ways
Assist to production engineer and solving internal NCR problems regarding material with DNV.
Proactive testing and auditing according to prescribed specification of materials such as (Tg, Resin glass ratio).Liaison with external parties on matters relating to Quality Management System.
Carrying various Blade Technology programs in Materials, Structural Designs and Testing.
Collect the history data’s and making report with trend analysis about each quality of materials / NC’s and also drive the both Root cause analysis and CAPA for each vital / trivial NC’s.
And calculate COPQ per blade.
Doing document preparations and arrangements for external auditors such as ISO, DNV, Corporate, etc.,
Doing continuous improvement projects in process and making project reports with presentations to emphasis the ideas to authorized designers.Preparing MIS production reports, Man-hour and NCR analysis.
Quality Tools Using –PDCA, 7 QC Tools [SPC], MS office, SAP- PP module.
Solving customer compliant issues.Doing the random audit in process including 1S & 2S at all stages in order to control / monitor the process and make NC to respective team for improvements.


ACHIEVEMENTS

•Achieved the new material implementation to improve the quality of blades.
•Achieved the proper BOM consumption for AE40 v2/v3 & AE 43v3 bigger rotor blades.
•Implemented the QCP projects for elimination of Tail UD white patch and air in laminate.
•Implemented the Trimless process in prefab parts to control the material consumption in TS, CS and Link up
•Completed the big structural repair work for 28 site return blades in plant.
•Implemented the new perforated foil in relevant process
•Successfully completed Retrofit projects in Sanganeri site.
•Made 1.5MW [AE40V3] proto type and optimized to regular material
•Template optimized for bonding paste application
•Implementation of the cost saving projects such as vacuum foil and glass mat.

TRAININGS/ PROJECTS UNDERGONE
Hi-Tech Arai Ltd, Madurai.
Hijra Plastics Pvt.Ltd, Madurai.
Sun Films Pvt.Ltd, Madurai.
Testing in polymer Training, CIPET Mysore.
Mold Flow Software Training, CIPET Chennai.

Future Goals

Seeking a challenging leadership role as Senior Engineer in managing manufacturing unit/ production domain across the industry