Ref. No. : CA - 12184 - (Production Planning - Plastic Products and Processing – with 19.1 years in Plastic Industry)

Education

Bachelor of Technology in Rubber Technology from MIT-Anna University, Chennai in April 2002.

Skill Sets

Raw material Planning, arrangements & inventory control

Work Experience

Area Manager - Production
Since June 2008
Company Profile: Manufacture a variety of products for the industrial, automotive and building products markets, focusing on energy-efficient and green products.
Job Profile:
Area Manager of Mixing Department Planning, material, man & shop floor managements.
Daily production planning and execution
Raw material Planning, arrangements & inventory control
Manpower planning and job allocation
Adherence plan to Maintenance PM
Trouble shooting and monitor & control of performance of compounds as per standards and specifications
Analysis of production complaints & action implementation
Documentation of quality records and system implementation
Conducting awareness Training to the operators and skill set developments
Focus on Improving of OEE FPY, reduce S & D & FC returns
Handling of various small improvement projects on cost saving & quality enhancements & good working environments
Implementation of GPS Derived from TPS Concepts.

Rubber Technologist
May 2006 To April 2008
Company Profile: Company is into manufacturer,supplier and exporter high range of industrial hoses which includes all types of hydraulic hoses, LPG hoses, CNG hoses etc.
Job Profile:
Significantly contributed to Lab Equipment selection, RM Supplier development, System Implementation, Mixing process, workforce set up. Multiskill training to workforce.
Instrumental in Reducing
Production shop floor complaints and returns by 18%.
Material consumption by 5% through reduction in scrap and overweight by regular follow up of compound reconciliation
Increased the Productivity from 10.49 Kgs / Man- Hr to 31.8 Kgs / Man –Hr.
Reduced the Rubber Compound Scrap from 3.5 % to 1.2 %.
Reduced the Processing cost per kg from Rs 4.65 to Rs 3.68.

Senior Engineer-Mixing
June 2002 To May 2006
Bony Polymers Pvt.Ltd.
Job Profile:
Over the period of 3 months developed Vacuum Hoses 7 Part Nos for Maruti & approved
Implemented the concepts of Energy based Mixing in Kneader operation.
Conducted Manpower rationalization through negotiations with union leading to overall 5% reduction in mixing departments.
Handling entire mixing operations comprising 60 people and having a turnover of Rs. 16.8 crores.
Introduced 5-S, 3-G, KAISEN concepts & Reduced and controlled the Non Conformance Mixed Compounds through various FMEA Studies, CED, 5 WHY & 8D analysis
Effectively made the awareness among the employees through various Process Control Charts, Histogram And Pareto analysis of each process

Remark:
Gates India Pvt. Ltd. Since 2008
Super Hoze Industries Pvt. Ltd. From 2006 To 2008

Future Goals

To be a Vice President

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