Ref. No. : CA - 16480 - (Production Planning - Plastic Products and Processing – with 37.3 years in Plastic Industry)

Education

MBA from National Education Management
Specialization in Production & Material Management in Nov 2009 with Grade A  

Diploma in Business Management From Welingkar Institute Podar College Mumbai in May 1999 with Grade B.
 
Diploma in Mechanical Engineering From Bangalore Technical Board In Aug 1986 with First Class

Technical Qualifications
Technical Certificate Course in Industrial Hydraulics& Pneumatics  Government of India in  May 1993

Technical Certificate Course in Hydraulic Engineering Vickers Sperry International Mumbai in  May 1988






Skill Sets

Technical Expertise
L & T Demag 180 & 200 injection moulding for preforms
Windsor SP- 180 injection moulding m/cCMP  extrusion blow moulding machine up to 5 litter capacity
Shyam & Print Link Stretch blow moulding machine for making wide mouth Jar up to 8 litr
Kywon Extrusion Blow molding m/cs.
ASB 50Mb PET Blow molding M/c

Work Experience

Plant Manager  
Since September 2014 
Company Profile: Manufacturer and supplier of PTFE lined pipe, PTFE lined piping, lined pipe, PTFE drip pipes, drip pipes
Job Profile: 
A force of 50 staff and 155 workers, handling Production, Maintenance and Quality Control and other Admin related activities of two plants located at two different places
Reporting to Management on Daily basis
Conduct Daily Production meetings
Coordinate various plant functions to ensure effective utilization of resources – Plant, Material and People
Quality and Cost effective production with available resources.
Review Plant Process at Regular intervals monitoring efficiency, equipment and process
Continuous improvement in material utilization and control of rejections. 
Ensure Safety First in the Manufacturing Process
Identify training needs of employees and evaluation
Evaluation Meeting Monthly – Focus on Quality, Target Production & Safety
Determine – Goal, Set benchmarks for Continuous Development
Annual Budget Preparation - Creation of and delivery against annual budget

GM (Production & Technical)
Since October 2011 To August 2014
Company Profile: A unit having a work force of 45 Staff and 350 workers with 100 Injection Molding  Machines and engaged in the manufacture of PVC pipe fittings  
Job Profile: 
Handling Production, Maintenance & Quality Control 
Overall responsibility of the Engineering and Production
Production Planning and execution
Track monitor and achieve KPI
Handle Statutory Requirements of the Unit as per Factory Act and Labour Laws.
Plant Level accounting to Support Logistics Team
Prepare Strategic Plan for continuous improvement
Planning Product Line expansion and development of new product Cost Reduction 
Team Player and Leader responsible for maintaining high morale in the factory.
Vendor Development 
Customer Support to Sales and Marketing Team for addressing Technical Issues.
 

Plant Manager  
Oct 2008 to September 2011
Company Name: SSF Plastics India Private Limited
Company Profile: A Unit having Injection Molding, Blow Molding, Extrusion Blow Molding of Plastic Bottles, Caps catering to FMCG customer
Job Profile:
Overall responsibility of the day to day activities of the Plant. 
Production Planning and execution
Meet Annual Operating Plans and Performance of the Units
Handle Statutory Requirements of the Unit as per Factory Act and Labor Laws.
Meeting Targets of Operating Income and Value Engineering activities
Prepare Strategic Plan for continuous improvement
Cost Reduction 
Team Player and Leader responsible for maintaining high morale in the factory.
Customer Support to Quality Team for addressing Technical Issues.
Erecting and Commissioning of New Plant and machineries.
Ensure Safety First in the Manufacturing Process
Identify training needs of employees and evaluation
Evaluation Meeting Monthly – Focus on Quality, Target Production & Safety
Determine – Goal, Set benchmarks for Continuous Development
Implementation of Quality Systems

Specialization – Highlights  - 
Hot Runner system in moulds
Assembly lines Atomization
Plastic Processing
Problem Solving
Machine Maintenance
Project Management

Production Manager 
Aug 2003 to Sep 2008
Company Name: Prince SWR System Private Limited
Job Profile:
The conventional Material loading was changed to Centralized Matl loading system there by bringing down the Scrap generation from 20% to 5 % (A saving of   Rs 20 Lakhs/Year.
Implementation of SMD, down time was brought down from 2 Hrs to 0.5 Hrs            
(An increase of Plant efficiency from 75% to 90%)
Plant Layout change to ensure a single operator to run 3 machines. (Excess man power was shifted to our new plant 
Followed  KAIZEN System
Responsible for ISO activate.


Production Planning 
Plan the production as per requirement.
Plans mold changes
Ensures that the work is progressing according to the Plan and specified production rate.
Production
Checks the tooling to ensure a smooth start up , with minimum changeover time and smooth 
running of machines
Prepares monthly production report.
Organizes work place for proper line flow.
Reviews if the process parameters are not appropriate & takes corrective action.
Maintenance
Preventive maintenance
Break down maintenance
Spares list and planning
Spare parts stores
Quality
Identify the quality issues and traces the problem and solve it.
Ensure the error proofing
Ensures that the products are as per the quality specifications
Gives awareness to the technicians about the quality requirements of the product and works towards zero defects.


Production Manager  
Since September 1998 to July 2003
Company Name: Prima Plastics Limited
Company Profile: 
A Plastic Unit in Daman company Owned by Prima group of companies manufacturing Plastic Furniture with a workforce of 18 Staff and 125 workers 
Job Profile: 
Purchase & Dispatch (supply chain)
Production Planning & reporting.
Production
Maintenance
Quality


Asst Works Manager 
Since 1993 to 1998
Company Name: Buyline Inds Limited (Nairobi – Kenya)
Company Profile: Manufacturing cosmetic, leading group in well known Brand Soap Trouble shooting of cosmetic M/c maintenance of Bottle conveyor filling m/c,Responsible for erecting commissioning Of Soap plant, effectively putting in operation of cosmetic & Soap M/cs.
Job Profile: 
Maintenance of machines
Hot Runner Maintenance
Mold Maintenance 
Quality control of the products


Shift Engineer 
Since 1990 to 1993
Company Name: New Hard Wheels Limited (Nairobi – Kenya)
Company Profile: A well known groups in Nairobi in Injection Molding (Plastics) Husky


Maintenance
Since  1986 to 1990
Company Name: Steels Limited
Company Profile: A well known groups in Nairobi manufacturing cosmetic,leading group in well known Brand Soap Trouble shooting of cosmetic M/c maintenance of Bottle conveyor filling m/c,Responsible for erecting commissioning Of Soap plant, effectively putting in operation of cosmetic & Soap.M/cs.
Job Profile: 
Maintenance of machines
Hot Runner Maintenance
Mold Maintenance 
Quality control of the products






 



Future Goals

Overall 28+ years of Industry experience in Molding (Injection and Blow), Installation, Maintenance and trouble shooting of various Blow and Injection Molding machines. Also have good exposure Erection of Machine

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com