• Gender: Male
• Age: 59
• Designation: Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 39.5 Year(s)

Education

Diploma in Production Management From Annamalai University, Tamil Nadu in 1986

Diploma in Mechanical Engg. (Subject:Automotive Engg) From Board of Tech. Education and Training - India, in 1985 with 81%
     

Skill Sets

Conversant with :
Manufacturing Processes with  Engineering Plastics, Lighting Products, Sheet Metal Parts, Pressure Die Casting & BMC/SMC Molding, Vendor Development.
New Product Development & Qualification Process/ Client Liaison
Product Life Cycle Management/Quality System Management
ISO 9000, ISO 14000 & QS 9000, & JIT/FMEA/FAI/ECN /Quality
TPM/TQM/APQP/PPAP/KAIZEN/8D
Gas Assisted IM & Profile/Sheet Extrusion Process Using of SPC Systems & Cpk for Quality Control
Pricing & Cost Management for Full Product & Mold/ Part molding. 
Coloring of Plastics,   Spray Painting,  Hot Stamping, Silk Screen Printing
Thin wall molding for Cellular Hand phones (Motorola, Philips)   
Window study for New molds (as per MNC requirements) 
Using of Ultrasonic Machines, Heat Stake, Laser marking, & Pad  Printing, 
Continues Improvement by Process Optimization.
Using FMEA & DOE tools for new projects. 
Training for 6 sigma Black belt – approach 
Part Development/Testing New Mould/Trou

Work Experience

General Manager Operation & Development
Since Aug 2012
Company Profile: Plastic Injection Molding Unit for OEM’s and also for High volume PET pre-forms. Manufacturing of industrial products using Hot Runner Molds, customer like Whirlpool, Godrej Consumer Products, S C Johnson Products, using nearly 60 Injection molding machines from 1000T to 80T, Assy.
Job Profile:
Hot Plate welding, Ultrasonic welding, Pad printing, Heat sink warp, Ink Injection, Automatic Assy. of Markers, etc.

DGM – Product Development & Project Management
July 2012 to July 2012
Company Profile : Manufactures of automotive Components- /Sensor/Switches/Technology Products
Job Profile:
Taking care of project micro-planning/Costing/
Qualification/Manufacturing
start up for 2W & 4W Electronic Clusters & Heading Denso JV Programs for Toyota, Honda, Suzuki 

Sr. Project Manager - Project Management Office
Sep 2011 to June 2012
Company Name : Plastic Omnium Varroc Pvt Ltd 

Global Sourcing & Technical Support Manager-Plastics 
Aug-2006 to Dec.2010
Company Name : EMS Company Flextronics  & Xerox Corp. – Chennai   
Job Profile : 
Sourcing & Development for Plastic and Sheet Metal/ Rubber/Forms/Assy/Modules 

SBU – Head  
Nov.2004 to Aug. 2006
Company Name : Motherson Sumi Systems Ltd
Job Profile :
Head of Operations with P&L responsibility : Head Count : 600 people : 2 Units

SBU-Head
Nov 2001 to Oct 2004
Company Name : Videocon Group – Aurangabad 
Job Profile :
Joined as Sr.Engr. then Asst. Manager > Manager > Sr. Manager >  SBU Head,
Head of Operations with P&L responsibility of Plastic & Paint shop
  
Sr.Process Engineer/Manager
Jan 97 to Sep-2001 
Company Name : OMNI Group & Fu Yu Manufacturing in S’pore  
Company Profile : Industrial Plastic Part Manufacturing & Development 
Job Profile : 

Production Engineer  
June 1989 to Dec 1991
Company Name : Machino Plastics  Ltd., Gurgaon,
(Joint Venture company with SUZUKI/MARUTI)
Job Profile : Production In charge for Bumpers and Dash board for Cars 

Shift supervisor/In-charge 
May 1985 to April 1989
Company Name : Govel Plastic/Utkal/Periwal Plastics Pte. Ltd
Job Profile : 


Other Competency :
PLM = Product Line cycle Management using Windchill 10.3 Version software
SAP for Material Resource Planning & Project planning 
Product Validation using in-house/External ProLab
Reduce Process Rejection & WIP stock by using “Kanban” system
Budgeting /Costing/MIS/Project  Management 
Cellular/Lean Manufacturing/Floor Utilization 
OEE Improvement/Succession planning & Cost Reduction
Continuous Improvement with six sigma mind
“Target” for no of Kaizen & Automation
Statutory Compliance for Manufacturing Plant & Internal Audits 

Machines  Handled  :
Injection Molding :
JSW/UBE/Toshiba/ Sumitomo/ Nissai/Sodick/ Mitsubishi : Up to 3500 T:  
Fanuc /Toyo : 100T,125T,  180T, 230T, All-Electric, 
Krauss Maffei Engel/Demag/KuASY/Auburg/Netstal/ Windsor: 
L.G/J. Master/windsor/ferromatic Milacron / Battenfeld/Meiki 

For Sheet Metal :
AMADA Turret Punching : EMK 3610 NT, VIPROS 358 King,
AMADA Press Break : HFE 220, HDS 8025 NT, 1303 NT, Promecam 8025
Power Press : SYEI/Singhal up to 300T, Sheering Machine.
TIG/MIG/MAG/Spot Welding. PEM serter 2000

Blow Molding : Push out capacity 10kg.,/ Capacity : 90 liters.
Industrial Blow Molding for Air Ducts for Car A/c .., Wind shield Water Bottles for Car’, Air Spoiler for Car. Engine Air Intake. For  

Ancillary Equipments :
Robotic  Arm  with  Auto Degatting  Machines.
Hopper Loaders (Vacuum Suction Type).
Dehumidifying Dryers, Super Dryers, Auto-Mould Temperature Controllers.
Hot Runner Controllers (12 Zones).Sequential Valve Gate controllers
AC  Plant,  Compressor, Water  Softening Plants. , Water Cooling Towers.     
High Pressure  Water  Pumps. D. G. Sets  up-to  1000 KVA 
EOT  Crane, Demage and  Garlick  Make (20 T/ 5 T with  Remote Controls.).

Moulds   :
More then  20,000  Nos. for Industrial Components. (Multi-Cavity, Multi-Zone Husky/Mold Master Hot Runner Controlled with Air / Hydraulic Sequential Valve Gate).
Stack mold for multi Cavity Industrial parts using Engineering  Plastics

Raw Materials :
PC, ABS, POLYAMINDE 6  , PMMA, POM, PBT, PPE, PPS, HIPS, SAN, TPE-EPDM, TPU, PPO, PP, SMC, BMC, EVA, EPDM, HDPE, LDPE, PC/ABS Alloy, Glass/Talc Filled, SMC, BMC, Rubber Molding, All most all Engineering Plastic Materials Processed

Business Trips/Countries Visited : Korea, Singapore, United States, UK
Mexico, France Indonesia, Malaysia, Taiwan, China, HK, China, Thailand, etc.

Projects Handled   :
GMI - SGM 308, M200, M300, Skoda : SK251, M&M = W 201, U 202, U 203
Maruti Suzuki, Toyota, Honda  car Cluster Development
2 Wheeler Automotive Cluster for Suzuki, Honda, Yamaha, Kawasaki, Hero 
Thin Wall Molding for Nokia & Motorola Cell Phone Sets.
Paint shop set up for Motherson/EMS company’s 
Clean Room/Precession Part  Molding for Cellular phone Hand-Set.,
Gas Assisted Molding for Lap-top Covers & CTVs
Vertical Injection Molding for Insert Molding (Big Parts )
SMC & BMC Molding up-to 800 Ton machines.
Washing Machine Full Plastic Body/Tub,
Set-up & Start  Molding Plant with  28 Injection m/cs at Maxico 

Future Goals

Growth