• Gender: Male
• Age: 43
• Designation: Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 26.3 Year(s)

Education

MBA From Annamalai University in 2014

B.Com From Madurai Kamaraj University in 2010

Post Diploma in Plastic Mould Design From 
Central Institute Of Plastics Engineering & Technology, Mysore in 2005

Diploma in Polymer Technology From K.L.N.M Polytechnic Madurai in 2000

Skill Sets

Experience in Plastics manufacturing industries. Covering all experience in various technologies like, Injection Molding, Insert Molding, In-mold decoration (IMD), Double Injection Molding, Thermoforming, Extruder, Robotic operation, Laser cutting, Compression molding
Additional knowledge Known about Plastics Painting process, Assembly process, Metal stamping, Riveting & Laser etching process.

Internal Auditor qualified for ISO 9001:2000
Internal Auditor qualified for ISO/ TS 16949:2009 
CAD/CAM Using Pro-E wild fire
Industrial Engineering Training
Statistical process control (SPC) Training

Work Experience

Asst.Manager – Molding & Coating
Since Jun 2014
Company Profile: Manufacturer of auto parts such as auto lamp assemblies, chassis, mirror, and FEM (Front End Module). Reputed automotive Customers and Tier 1 supplier in Hyundai, ford, GM  Lamp & Chassis.
Job Profile:
Overall responsible for injection molding & Wheel cover coating dept functions.
Responsible for overall manufacturing activities, process optimization and controlling rejection.
Identify strategic objectives and goals for future manufacturing processes. Establish, evaluate, monitor progress, and communicate attainment/non-attainment of performance goals for personnel.
Responsible Production planning , Material control & new tool trials
Responsible for efficiency improvement and cost reduction.
Provide technical support and troubleshooting for existing operations & supplier end.
Production target achievement &Effective manpower utilize for production.
Provide continuous training to technical personnel in injection molding , plastic materials and related topics.
Analyze process difficulties and minimizing the difficulties.

Handling Techniques :
Total 24 Hydraulic injection molding machine & Wheel cover coating booth
Machines : LG, LS, Feromatic 
Tonnage :85 tonnage to 850 ton,
Robot: Yushin

Achievements :-   
Appreciation Certificate for the ‘Best TFT Award For The Year 2014” to achieve the lean target scrap reduction in tailstop lens in the year 2014.
Inhouse rejection PPM reduced 75000 PPM to 40000 PPM

Manager – Molding
April 2006 to Jun 2014      
Company Name :
Company Profile: Mobile accessories Manufacturing company.
Job Profile :
Overall responsible for injection molding, tray manufacturing process & re-grained plastics raw material dept functions.  
Responsible for overall manufacturing activities, process optimization and controlling rejection.
Identify strategic objectives and goals for future manufacturing processes.
Establish, evaluate, monitor progress, and communicate attainment/non-attainment of performance goals for personnel.
Responsible Production planning, Material control & new tool trials
Coordinate with QE & PE for product approval and validation.
Responsible for efficiency improvement and cost reduction.
Provide technical support and troubleshooting for existing operations.
Production target achievement & manpower utilize for production.
Provide continuous training to technical personnel in injection molding, plastic materials and related topics.
Analyze process difficulties and minimizing the rejection rate.
Monitoring & maintaining the clean room management

On Job Training : 3 months training to learn culture & Process for international holdings  

Handling Techniques :
Total 162 fully electrical & robotic injection molding machine 
Machines : Fanuc, Toyo, Sumitumo 
Process : Singleshot, doubleshot, IMD, Insert Molding & baby plast
Tonnage : 50 tonnage to 200 ton,
Robots : Yushin, wittmann, Fanuc
One set of thermoforming machine - Tray manufacturing Process
One set of extruder - Regrind resin Process
 
Management skills:-      
Head of Molding Dept India site, handling the team of 1280 employees (90 dynamic Engineers & Technicians and handling 1190 operators) inclusive of  2 sites.
Well Organized Molding manpower to support production during Labor Strike, having experience of handling people during Labor Strike and met more than 3 times in my experience. 
Having a skill of  retrieving  the job from my team members  through effective motivation and training. 
Set-up Department Goal & KPI target and review monthly basis then improve accordingly to target.
Core team member in food and transport committees

Achievements :-      
Over All Molding Department Set-Up in India Site, Having 3 Sites Set-Up Experience In this Organization  
Set-up tray manufacturing process & re-grind resin manufacturing process in India site to reduce our packing Cost & Painting fixture cost.
Non painted parts we assembled in our molding line itself its called JIT concept to implement in our line to reduce our inventory cost.
Auto packing & Auto metal insert feeding implement in our line to reduce our Human cost.
Set-up the system of ISO 9001/14001/18000 (OHSAS) Certification for 3 sites
Customer PPM achievement 150PPM Against target of 850PPM.

Injection Mould Designer
SEP 2005 to Feb 2006         
Company Name : Esteem Industries
Company Profile : Specialists in Tools making  
Job Profile :
Design and develop a new product 3d module.
Design the mould.
Select the mould size and allocated the machining works.
Give the 2d Drawing in machine shop .
Co-ordinate with tool room in charge for any design clarification.
Follow up the tool machining and tool trail.
Discuss with customer requirement and satisfied customer end.

Production Supervisor
Dec 2000 to Aug 2004         
Company Name : Sahay Engineering Works
Company Profile : Specialists in PVC pipe fittings plastic goods
Job Profile : 
Overall responsible for injection molding process.  
Responsible for process optimization and controlling rejection.
Responsible Production planning, Material control & new tool trials
Responsible for efficiency improvement and cost reduction.
Responsible for Production documents & Shop floor maintenance.
Provide technical support and troubleshooting for existing operations.
Production target achievement & manpower utilize for production
Provide continuous training to technical personnel in injection molding, plastic materials and related topics.
Analyze process difficulties and minimizing the rejection rate
Control the Raw material & Consumables.
Control the Tool & Equipment maintenance 

In-Plant Trainee
Aug 2000 to Oct 2000
Company Name : Hi-Tech Arai Ltd
Company Profile : Specialists in Oil-seals & o-rings

In-Plant Trainee
May 2000 to Jul 2000
Company Name : Popular Products
Company Profile : Specialists in PVC Pipe fittings & Plastics goods

Core Competencies: 
Knowledge Known on Problem solving techniques & tools. New product process implementation. Cost- consciousness, Leadership focus on simplify the process, Implementing the IE concept and study the Industrial engineering norms in our production line like Method study, Time study, Line balance, Eight wastes, IE 7 problem solving method. Implement the Automation techniques to reduce human effort  and enjoying different cultures.

Future Goals

Growth