• Gender: Male
• Age: 45
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  880000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 18.8 Year(s)

Education

PGDBA in Operation Management From SCDL, Pune, in 2010

Diploma in Polymer Engineering From Government Polytechnic Barauni (Bihar) in 2000, with 72%

12th From Zila School Daltonganj Palamu, in 1995 with 65 %Marks.

Skill Sets

Mould/Tool Development 
Experience of mould/tool assembly & maintenance. 
Verification of tool as per product requirement and product drawing. 
Identification of critical spare parts. 
Standardization of mold parts to reduce mold changeover time. 
New product development Involvement in Technical Feasibility Check, Resource availability, Process Parameter development, Layout Finalisation, Critical Check Point in Drawing as per Customer Requirement, Trial, Event Execution, Inspection as per customer requirement, Packing Finalization and mass production startup.  
Knowledge of Injection Molding machine and auxiliary equipment Selection criteria ,Plant Setup, Shop Floor Lay outing  
Standardization of product and raw material as per machine to reduce product changeover time and rejection. 

Work Experience

Production Manager
Since May 2018
Company Profile: Engaged in manufacturing of plastic moulded goods.

Assistant Manager (Manufacturing)
May 2017 to May 2018
Company Profile : Largest suppliers of moulded parts, assemblies & module etc.

Assistant Manager (Manufacturing)
May 2014 to Apr 2017
Company Name : PPAP Automotive Ltd
Company Profile : Leading manufacturer of Automotive Sealing Systems, Interior and Exterior Automotive parts.

Senior Engineer
Feb 2012 to Apr 2013
Company Name : Krishna Ishizaki Auto Ltd
Company Profile : Manufacturer of IRVM & ORVM for MSIL

Engineer - Production
Sep. 2004 to Jan 2012
Company Name : C&S Electric Ltd.
Company Profile : manufacturer of Switch & socket ranging from 5A~16A, MCB, Contactors, Motor Starters, Relays & Timer.

Job Profile :
Responsible for the production of moulded parts as per given quality norms, meet production target within the defined resources.
Collaborate with Supply Chain, Quality Assurance, Manufacturing Engineering and Product Support Engineering teams to ensure the highest level of product quality and consistent material availability.
Coordinating and job allocation to M/Cs and subordinates, Trouble shooting of process and Equipment, Training of the employees & Work force, Tooling and Process Development, Preparation & Execution of Preventive Maintenance schedules.
Develop a team oriented production environment focused on process improvement and continuous waste elimination.
Adherence of company policy, work instruction, SOP, FIS & OPS to achieve and ensure quality of products.
Well versed with TPS, TPM, QMS, Kaizen, 5S, Motivation, Team Management, Achieve Production targets with in time frame &Cost Saving.
Execution of daily/weekly/monthly production Plan.
Monitoring of daily production plan Vs achievement and countermeasure against the variations.
Monitoring of down time to maintain machine availability to improve OEE
On job training & evaluation for skill up gradation to the operator and helper according the plan.
Implementation of best manufacturing practices with in available resources.
Reduce manufacturing cost by better utilization and optimization of resources and consumables.
Involvement in employee suggestions & KAIZEN scheme as per target
Achieved the production target of 100% against plan.
Variance analysis and variance reporting, Reduced wastage from 3% to 0.95% by bringing awareness among team members.
Resource requirement planning. (Man, Machine, Material,) 
Trouble shooting of process, setting the Priority, Review of Plan vs Actual
Problem Solving, Taking of Countermeasure for improvement.
Ensuring 5S and discipline on the shop floor.
Rejection analysis and take the countermeasure to reduce them.
Analyzing the quality issues of the shop floor and take the counter measure to reduce the in-house PPM.
Ensuring the defect free supplies to customer and to implement the containment action/ Permanent action on the shop floor to stop the further outflow at the customer end.
Making the improvement plan for shop floor in terms of PQCDSM and to implement them.
Preparing the Weekly report, KPI Report for production.
Monitoring the WIP and Taking the countermeasure to reduce them.
Monitoring and taking the countermeasure to reduce Inventory variations.
Making the plan for the up-gradation of supervisor and for multi skilling of on roll employee.

Core Competencies 
Process Improvement 
Supervising process related tasks including planning, control & troubleshooting, etc. for achieving the planned periodic schedules.
Developing new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities.

Technical Expertise 
Injection Moulding Machine 
60 to 2500 Ton 
All Electric, Servo Based ,Hydraulic, Toggle  
Make Mitsubishi, JSW, Toshiba, FANUC,MILACRON and L&T
Compression Moulding
60Ton to 200Ton(BIPEL)
Knowledge machine selection criteria 

Plastic Raw Material 
HIPS,ABS,ASA, PP, PC,UF,MF,PF, PBT, SAN, PS & Blend of PBT-PC & ABS-PC and TPE & TPO 

Mould Handled 
Cold Runner, Hot Runner, Hydraulic/ Valve Air Control Moulds & gas assisted moulds. 
High Precision mould with multi core actuated, Insert Mould, Three Plate Mould, and Hydraulic Core Operated. 
Double Cavity Door Trim & Front Fender Lining(36 zone) 

Auxiliary Equipment 
Mould Temperature Controller (MTC), Chillers, Raw material Loader, Volumetric mixer, Air valve controller and all equipment related Injection Moulding 

Processing Expertise  
Strong processing knowledge of Thermoplastics & Thermo sets plastic Raw Material & moulds. 
Design and execute experiments (DOEs) to optimize manufacturing process performance. 
Process verification and validation. 

Future Goals

To utilize the experience and skill acquired over the years to handle teams independently. To take up greater challenges and generate scope for knowledge improvement for self and associated organization. By working in a highly competitive environment with technologies of the future, continuous learning & giving myself enough scope to grow as a better person & professional.