Ref. No. : CA - 16298 - (Quality - Resin, Compounds, Masterbatch – with 24.4 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics testing & conversion Technology from CIPET (Central Institute of Plastics Engineering & Technology, Ministry Of chemical & Fertilizers) In Bhubaneswar (2000 Batch) with 1st Class.

B.Sc. From K.S.U.B. College (Berhampur University, Orissa) with 1st Class Hons. & Distinction in 1998.

Certified Internal Auditor for ISO/TS 16949:2009 from BSI.

Skill Sets

Experience in Automotive Interior and Exterior injection molding plastic parts & compounding of plastics materials and masterbatches manufacturing Sector in QA, Production and R&D section.
Process knowledge Injection Molding, Extrusion (compounding, masterbatches).
Product /Material Testing as per ASTM, ISO etc standards.
Assembling of Interior Part’s like Door trim, Dash Board, Air vents
System Knowledge on ISO 9001 & ISO/TS 16949:2009
? Plastics Material knowledge on PE, PP, ABS, Nylon, PC,PBT etc.
Knowledge of APQP,PPAP,MSA,SPC, Kaizen, 5S, Poka-yoke, 
Knowledge of design and developing the raw material according to the customer requirement
Selection of Polymers for different application.

Work Experience

Manager
Since March 2013
Company Profile: A leading manufacturer and supplier of high quality reinforced polypropylene compounds, thermoplastics.

Sr. Manager
Company Profile: A leading Manufacturer & Supplier of Engineering plastics, advanced plastic resins, nylon compound.

Manager 
Company Name: Autotech Polymers India Pvt 
Company Profile: A Supplier of thermoplastic compound, field pp compound manufacturer of thermoplastic compound.

Line Leader Member 
Company Name: TATA Auto Comp Systems Ltd
Company Profile: A global supplier of products and services in the field of automotive components.
 

Job Profile: - 
For Quality & QMS :
Prepare & Implementation of control plan through different audit and inspection activity such as incoming inspection, process and product audit, FG audit etc
Prepare and implementation of incoming raw material and final product inspection standards.
Prepare, Timely Updating & maintaining the PPAP documents (All requirements)
Prepare, review & maintain the Quality System documents
Preparing & updating calibration schedule, Define the acceptance criteria for calibration.  co-ordinate with External agency for calibration of measuring instruments and calibrate the equipments as per the schedule
Handling & Analysis of the Customer Complaints.
Implementation of Corrective action & Preventive actions. Identify and record any problems relating to the product, process and quality systems
Initiate action to prevent the occurrence of any non-conformity related to products, process and quality systems
Preparation of Monthly performance data for quality and presented during monthly meeting.
Training to Subordinates for improving the product quality, QMS, 5’S, ISO Awareness etc.
Implementation of different quality management system in the company.
Planning and conducting the internal Audits for ensuring the implementation of the ISO /TS 16949:2009 quality management systems.
Conducting Supplier Audits for on time delivering the quality product.
Coordinate with Purchase team for evaluating the capability and performance of suppliers.
Authorized to set and change the process parameter according to the condition.

Key Result Area
SPC,MSA,PPAP
New Product Development
Process parameter setting
Process and product Optimization
Calibration
Customer Complaints Handling
Control Plan Implementation
MRM Review (Monthly basis)
Corrective & Preventive Action
Cost Saving Improvement Project 
Improvement project to reducing the Rejection level.
Implementation of Quality management System in the company
Internal Audit in the company 

SKILLS
Willingness to accept responsibility
Ability to work under pressure & deliver results,
Plastics RM & product testing – (e.g. UTM (LLOYD-LR 10K, International equipment), Macbeth (Color-Eye 2180, X-rite), Impact Tester, MFI, Hardness (Rockwell & Durometer), Density, HDT, Muffle Furnace, Hot air Oven, etc.
Processing – Twin Screw Extruder (NR II-46mm SG Freesia Macross Corp,ZSK-58, TSK-60, TSK-30 from THEYSOHN MASCHINENBAU GmbH Germany equipped with loss-in-weight feeder from Brabender Technology, Coperion, Kneader.), Single Screw Extruder, Injection Moulding Machine (L&T –450T, 2K Billion(double Injection), SLM-Maneklal, EPM-1800, Romac, etc).
Training to Subordinate.


Future Goals

To build a carrier by joining in a progressive organization prepared to take up any challenging position by continually improving on knowledge and skills for achieving organizational objectives.

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