Ref. No. : CA - 27522 - (Quality – with 21.9 years in Plastic Industry)

Education

M.Phil. (Masters in Philosophy) From M.Phil. (Masters in Philosophy), in 2010 with 71%

MBA (Masters in Business Administrator) in From AAIDU, Lucknow in 2006 with 74%

PD-PMD (Post–Diploma in Plastic Mold Design) From CIPET, Lucknow in 2003 with 75%

DPMT (Diploma in Plastic Mold Technology) From CIPET, Lucknow in 2002 with 1’st Class

Skill Sets

Quality Systems Engineering, Legal /Regulatory Affairs, Risk Assessment,
Change Control Management, Resource Optimization, Vendor Management,
Training & Development, Rejection Analysis & Control, CTP / CTQ

Motivator, Statistical Report, Communicator, Cost-efficient, Collaborator, Lean Approach

Work Experience

Manager – Manager (QC & EHS)
Since Jun 2017
Company Profile: Manufacturer of Masking Tape.
Job Profile:
Spearheading the green field project encompassing entire lab set up (concrete lab, checking and regulating lab temperature, structure) while ensuring effective development, equipment procurement and workforce selection
Delivering training to team of 8-9 members on PSTC/AFERA standards, measuring time to execute procedures
Maintaining the lab for product testing and ensuring organizational effectiveness
Spearheading the entire gamut of QA functions across manufacturing facility for regulatory compliance
Evaluating market complaint, deviation, change control, non-conformance, incidence, returned goods, product recall, impact assessments; reviewing reports and monitoring implementation of CAPA
Proactively participating in the product/process inspections of the manufacturing site, developing corrective and preventive action (CAPA) plan for observations and monitoring implementation
Ensuring apt maintenance of relevant documents including change control, deviations, risk analysis and others
Managing centralization & precising needs and steering efforts towards reducing cost of calibration
Assuring compliance with SOPs and reviewing technical specifications / batch manufacturing records / analytical reports / validation protocols, validation reports

Legal Management, Environmental Safety & Health Standards
Directing all time safety maintenance (lab and environment); ensuring adherence to legal compliances as per GPCB / CPCB / ISO 14001/ ISO 45001 Standards
Leading HSE inspections, emergency drills & risk assessment; implementing the Health Safety Environment Management System through formulation of HSE plans and safe operating procedures for project
Administering internal process audits & process review for the plants
Rendering proactive support to regulatory submissions through Risk & Legal Register

Manager QC : Jun 2011 to Jun 2012
Head QC : Jun 2012 to Jun 2017:
Company Profile : Leading Manufacturer of Concrete & epoxy floor coatings, concrete & epoxy floor coatings.
Job Profile :
Quality Management
Reviewed, controlled & upgraded with CFT for consistent improvements in the IMS
Achieved standardization and minimized costs of products by taking VA-VE initiatives with support of R&D
Performed value engineering for the existing packaging development
Enhanced efficiency by directing One Piece flow at packaging line
Directed Quality System; provided Technical Service to the customers and resolved complaints
Setting and maintaining CTQ (Critical to Quality) / CTP (Critical to Process).
Ensuring timely Calibration for plant/QC equipment's, by centralizing & promoting internal calibration
Channeled One Piece flow at FG packaging line causes improved efficiency of production lines

Audits / Process Excellence
Enduring Supplier Performance Monitoring & conducting supplier audits with purchase
MSA and SPC study for optimizing the processes & products
Conducting Internal audits & process gap review within different company plants
Performed product Audit and Process audit

Laboratory Management
Maintaining Lab for product Testing & lab batches to support R&D for new development
Driving testing & releasing of materials like Admixtures, grout & epoxy, flooring,
Led the inspection of incoming (Liquid & Powder & Paste) & in-process pH, viscosity, flow etc
Device Timely Delivery of material (by Reducing Testing Time)
VA-VE initiatives to reduced wastage of material during testing by appropriate sampling management

Legal Management
Adopted legal changes in plants in compliance with legal metrology
Managed escalations and provided faster resolution to customer issues by appraising dispute management

Asst. Manager QA
Jul 2007 to May 2011
Company Name : Henkel Teroson Ind. Ltd.

Sr. Executive
Jul 2003 to Jun 2007
Company Name : Fiem Industries Ltd.

Executive
Company Name : Wipe India Automotive Private Limited

Industrial Projects
Developed Plastic Caps & Container for 8 different sizes within 3 months 2010
Development of Metal Container for Epoxy based materials
Reduced Rejections in mastic sealer from 3.36% to 1.68%
Increased FTR of PVC from 97.1% to 100%
Development of QC Module with AX team for ERP AX 2009

Certifications
2019: IRCA Certified Lead Auditor ISO 9001:2015, by URS
2018: Diploma in Industrial Safety by IOSH
2015: Certified Supplier Assessment & Development by SGS
2010: Certified Lean Facilitator by AU-Parwanoo
2009: Certified Six Sigma Green Belt by AU-Parwanoo
2009: ISO 14001:2004 & OHSAS 18001:2007 by QMPC
2007: Certified Lead Auditor ISO 9001:2002, by QPMC
2007: Certified Internal Auditor ISO/TS 16949:2002, by QPMC

Knowledge Purview (Technical)
Material: Plastic Material, Raw paper, Sheet Metal, Rubber, Sealant, Adhesives, Minerals, Chemicals
Packaging : Plastics/Tin Containers, Corrugated Box, PSA Labels, 3 Layer Pouches, PP / BOPP bags
QC Tools: Flow Chart, histogram, Ishikawa Diagram, Pareto, Control Charts, Scattered Diagram, 8D, QFD
Lab M/C: Viscometer, Profile Projector, Hardness, UTM, MFI Tester, Moisture analyzer, Shear tester
Mfg. M/C : Tool Room m/c, Molding, Extrusion, Blender, Dissolver, TRM, Saturating & Coating Lines, Slitter

Few Notable Accomplishments Across The Career
2008: Successfully established Sate of Art Quality laboratory with all facilities layout with a cost of INR 15 Million
2017: Spearheading the selection, negotiation & set-up of MBR based ETP with RO & saved around INR 5 Million
2015: Recording savings through effective packaging optimization worth INR 6 Million
2014: Driving the successful implementation of ISO 9001 & 14001 at previous company new factory Gujarat
2013: Establishing QC Lab & Test procedure at new factory in Gujarat; ensued all round compliance
2012: Standardizing QC processes & successfully establishing MIS report first time for all 8 manufacturing facility
2011: Conferred with Young Talent Award in Anand Group for excellence in QC lab process
2010: Implemented ISO-9001 at vendor end to meet TOYOTA audit for small car business
2009: Executed strategies to enhance overall capacity by 5% for Rubber based FG with help of Green Belt Project
2008: Led real time implementation of Control Chart for Solvents consumption, as base RM in Mastic products.

Profile Summary
A certified Six Sigma Green Belt, Lean Facilitator offering over 15+ years of rich experience
Played a key role in implementing 6 S, Kaizen, Poke-Yoke & Visual Management, Control chart.
Skilled in conducting inspection/audit as per management requirement to ensure stringent quality control / assurance; insightful knowledge of ISO 9001:2015, ISO/TS 16949:2009, ISO 14001:2015 & OHSAS 18001:2007
Gained extensive exposure by executing Greenfield Project for Current company
Hands-on experience in AIAG Pillars such as Advanced Product Quality Planning (APQP) process to achieve Production Part Approval (PPAP) for designated suppliers in support of new product launch along with FMEA, MSA, SPC
Proven excellence in assessing processes to identify improvement opportunities, thereby shaping future course for the organization and introducing innovative & cutting edge business solutions
Proficient in ensuring complete in-process quality control and continual improvement in process capabilities; coordinating with various cross-functional teams i.e. R&D, Sales, Production and utilizing optimum resources.

Future Goals

Growth

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