Ref. No. : CA - 15727 - (Quality – with 27.6 years in Plastic Industry)

Education

Master in Business Study from Pune University in 2015

PGDBM from Institute of Management & Research Technology Nasik, Pune University in 2014

B.E. Mech. from Abhinav College of Engineering, Pune Dnyaneshwar Vidyapeeth in 2006 with 69.0% 

D.M.E. from Govt. Polytechnic Aurangabad, T.E. Mumbai in 1996 with 64.09% 
 
S.S.C. from New English School Sawargaon, Yeola (Nasik) Pune  University, in 1993 with 85.42% 

Skill Sets

18 Years experience in Press shop,  weld shop, mold shop,   machine shop & Assembly line 

Work Experience

Manager Quality 
Since Jun 2014 
Aug 2007 to Mar 2013 
Company Profile: A Leading global supplier of automotive seating systems and electrical power management systems.
Job Profile:
Lead plant quality team of Mahindra & Tata Motor customer 
New project coordinator  for MMA ( Mass Manufacturing  Approval ) activity in W408 Project – Mahindra & Mahindra New Vehicle  Launch In US Market.
Leading team of five Engineers Incoming , In process & Final / Customer Quality .
Customer complaint handling through  problem solving technique like G8D , Six Sigma projects etc.
Plan for QMS internal Audit & conduct management Review meeting .
Lead CFT for updation  & review of FMEA ,control plan, SOP  .
Monitoring of effectiveness & efficiency of process audit, product audit & dock audit .
As a member of PPST ( Plant problem solving team ) handling of chronic issue regarding inprocess quality, supply quality .
Analysis of IPPM , DPPM & customer PPM & take corrective action to reduce the same .
Warranty issue handling i.e. acceptance / rejection of warranty claim ,taking preventive measure for warranty issue , passing same warranty claim to supplier.
Implement Cost saving Kaizens , quality / productivity improvements kaizens .                 

Highlights /   Achievements - 
Achieved “Zero PPM-Customer returns” for supplies to Mahindra Renault Ltd. for 6 consecutive months Jan11 to June 11 period and for 9 months in last Year .
Received customer appreciation during Customer Top Consultant visit   
Effectively co-ordinated organisation-wide and obtained customer quality rating ‘B’ (Renault worldwide quality system assessment – ASES) in less than a year period for a newly set-up Lear seat assembly situated at Ambad, Nasik. 
Instrumental in achieving considerable improvement in the Customer return PPM for the Mahindra & Mahindra supplies. The result in financial year FY-09 – YTD (April-08 to March-09 period) is ‘7’ and clocked ‘Zero PPM’ consecutively  for four months, which is first time for Lear, Nasik in 8 year history in India . 
Utilized specific “Renault methodology” like Firewall checks prior to dispatch, implemented Zero Defect Strategy of M&M and implemented Poka-Yoke’s in process to  protect the customer assembly line from defects.

Sr. Engineer Q.A
April 2001 to Aug 2007 
Company Profile: TS 16949 Certified Company, Supplier of Wheel rims to major OEM like TATA Motors, Mahindra, Maruti, Eicher Motors, Force Motors, Hyundai etc .
Job Profile:
Taking Mfg. Process audit , product audit & represent the result of same to management.
Follow up & taking initiative for corrective & preventive action on non-conformities observed in product / process audit .
Online job training to line inspector & feedback them regarding product / process quality concern.
Analysis of customer complaint & co-ordination for necessary corrective & preventive action with concern persons.
Layout inspection, calibration of instrument / equipment by using CMM, Profile projector, dial calibrator etc.
Rework / scrap analysis & try to reduce the major part of it through Kaizen project,
Responsible for TS16949 documents & records like work instruction, PPAP etc .

Quality Engineer 
March 2000 to March 2001
Company Name: Magneti Marelli Automotive component ( I ) Ltd 
Company Profile: A Supplier of auto electric component like Starter motor, Alternator, Wiper motor, Instrument Cluster etc. to Fiat, General Motors etc.
Job Profile:
New product development / Vendor development & Vendor quality system audit .
Inspection of new product from outside agency for critical parameter.
Making quality plan & incoming  inspection of machined , casting , plastic component as per quality plan .
Follow up for corrective & preventive action with vendor if any non- conformities in receiving inspection & at the time of new product development .
Customer complaint handling & feedback to management

Section Head Press shop Production 
Sept 1997 to Feb 2000
Company Name: Bhagyashree Engg. Pvt. Ltd
Company Profile: ISO 9002 Certified company supplier of press component to Mahindra & John Deere India Ltd 
Job Profile:
Fulfillment of production requirements as per customer given schedule. 
Daily production planning for machine & shift wise .
Tooling / Dies problem identification & getting corrected from concern for better productivity as well as better quality product .
Involved in making  ISO 9002 documents like Quality manual, Quality procedure manual, control / flow charts, work instruction etc. & faced Surveillance as well as certification audit. 
Conducting Internal audit of ISO 9002 Quality System & represents the result of same to management

Trainee Engineer
Aug 1996 to Aug 1997
Company Name: Bajaj Auto Ltd
Company Profile: A Manufacturer of Two & Three Wheelers .
Job Profile:
Industrial Training obtained in first two months which include personal development & visits of Bajaj Auto Suppliers .
Worked in 3- Wheeler crankcase m/c shop & Engine Assembly  in Process Reliability Support department 
Made project study report regarding problem in Engine Assembly with crankcase concern . These reports include Eshikawa diagrams for each problems 
Operating knowledge of Rotary milling m/c , Special purpose drilling & Tapping  m/c, Horizontal  & Vertical boring m/c .
Obtained knowledge of Bajaj Auto Quality System & worked accordingly .

Manager Quality 
Apr 2013 to Jun 2014 
Company Name: Varroc Polymer Private Limited 
Company Profile: A Manufacturer of Auto Electrical & Light System, Automotive Lights, Automotive Shafts, Valve Fittings & Automobile Accessories

Areas Covered :- 
New project Quality Champion - Mahindra & Mahindra new project W408 / W201
TS16949 Quality System & familiar with making document of FMEA , PPAP , APQP , SQC etc .
QMS System MR Activity – Planning & execution of internal audit , MRM , MOM etc .  
Certified Internal Auditor of ISO / TS16949 .
Certified SIX Sigma Green Belt 
New program Product Quality Development .
Mfg. Process audit, Product audit, Layout inspection activity .
New product development / Vendor development & Vendor quality system audit.
Customer complaint handling & co-ordination for corrective & preventive action.
Handling of Std. Room equipment like CMM, Profile projector, Dial calibrator, Torque wrench calibrator etc.
Actively involved in 5S , Kaizen team , Lean Manufacturing  & use of 7 QC  / G8D tools for problem solving 


Training Obtained :-
VDA 6.3 certified Process Auditor by TUV SUD
Training Program o Six Sigma ‘Green Belt Project’ by Lear Six Sigma Black Belts at Hotel Quality Inn Nasik .          
Training Program on ‘ Internal Auditor’  ISO 9002 Quality System by Kulkarni Associates Nasik .
Seminar on ‘ QS9000’ conducted by General Motors , at Halol , Baroda .
‘Process monitoring & improvements through SPC’ by Poona Divisional       
Lean Manufacturing – Conducted by National Productivity Council

Area of Interest:- Quality Assurance /Vendor Development Production
 




Future Goals

Operation Management

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