• Gender: Male
• Age: 40
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  862000 /Annum
• Expected Gross Salary: INR  1000000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Pune, Mumbai
• Work Experience: 16.6 Year(s)

Education

BE Polymer From MIT Pune, Pune University in 2008 with 68.8

PGD in Operation Management From Welingkar Institute Of Management, in 2014 with 70%

Skill Sets

Lean management, process improvement, strategic planning,Team management

Work Experience

Manager Quality (Lean Six Sigma Green Belt Certified)
Since Jul 2008
Company Profile: Manufacturer of PVC compounds fro Medical, General, cable applications, also it manufactures PVC based colour masterbatches & PVC tubing's for medical application.
Job Profile:
Experience in managing complete Quality function (Product Quality/ Technical Service) for Polymer compounding & Color Masterbatch mfg plant.
Integral part of Technical Service for New Product Development (NPD).
Support customer teams for New Product/ Formulation trials and provide technical support.
R&D team member for designing of the PVC compounds, PVC Masterbatch formulations.
Preparation & control all process related documents for QMS such as SOPs, formats for process/product data management.
Certified Internal Auditor for the QMS.
Develop and drive Quality programs essential to meet and maintain Quality standards & reliability of manufactured products.
Develops Quality Assurance Plans (QAP) by identifying critical control points, establishing critical limits, monitoring & sustaining procedures.
Execution of validation activity along with concerned departments such as validation & revalidation of machines, raw materials & finished product Process validation.
Implement Quality Training Programs for Quality & Manufacturing personnel.
Quality complaint analysis; leading for implementation of corrective & preventive actions.
Experience in Shade matching of the PVC based Masterbatch.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials & energy consumption

Proficiency Forte
Quality Management/ Technical Service
Leading the implementation of Total Quality Management System.
Leading the implementation of Quality Circle.
Experience in usage of various Quality tools for continuous improvement in the Quality of the product.
Training and guiding the team towards identifying factors critical to quality, reducing process variation & for continuous improvement.
Leading the implementation of qualitative assurance across Raw Materials, Work In Progress and Finished Goods across various functional Departments.
Maintaining quality documents as per ISO 9001:2008 standards requirement.

Process Improvements
Rework /rejection analysis and taking various steps to eliminate the production of non prime material. Formulating guidelines for the sequencing of manufacturing activities to enhance productivity.
To take actions to reduce process wastage & provide guideline to re-utilize the wastage.

Team Management
Leading & monitoring the performance of the team to ensure efficiency in process operations & meeting of individual & group targets. 
Ensuring that teams adhere to the Standard operating procedures.
Resolving interpersonal issues & working towards a harmonious work environment.
Spreading awareness of Quality amongst employees through proper work instructions (process, m/c, technical guidance, training & housekeeping).

Hand on Equipments
Lab Equipments- Color spectrophotometer, UV spectrophotometer, Universal testing machine, Hardness tester, Specific gravity tester, Thermal stability bath, Melt flow index tester, Melting point apparatus, Limited oxygen index tester, Smoke density apparatus, Volume resistivity tester, Two roll mill, Sieve Shekhar etc. 
Twin screw counter rotating (92, 110, 52 mm); Kneading lines with single screw extruder

Future Goals

Utilize my technical skills in the best possible way by being a part of organization where both the company & I can grow to achieve our ultimate goal