• Gender: Male
• Age: 37
• Designation: Quality Executive & QMS MR
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Work Experience: 5.6 Year(s)

Education

Bachelor of Science in Chemistry with first class from Pune University in 2009.

Skill Sets

Exposure About Machine:
STEER MEGA 58 (twin screw extruder), PLC control & drive control, two stage compressor, DM Plant, Lunar mech pelletizer, vaccum pump, weight in loss feeders, high speed & barrel mixers, Injection molding m/c.
Material used: Polypropylenes, LDPE, LLDPE, HDPE, Additives & Pigments.

Work Experience

Quality Executive & QMS MR
From July 2021- Present
Company profile- leading manufacturing of Toller Compounder of high quality Reinforced Polymeric Compounds, Thermoplastics Elastomers and Fibre Re-Inforced composites.Engineering Plastic materials

Job profile-
Responsible for developing and implementing production/processing methods and
controls to meet quality standards in the most cost efficient manner.
Planning of schedule, execution of Production batches, Raw material plan monthly,Quarterly
Perform investigation and resolve work-in-process problems.
Responsible for supervising and managing plant, equipment and process improvement projects.
Coordinate with Plant Process Engineers and hourly technical personnel to optimize manufacturing processes.
Distribution of work in order to achieve daily production target.
Simultaneously working towards productivity and quality improvement through Kaizen activities.
Preparing and implementing action plans effectively to maximize overall equipment efficiency of production machines as well as get desired
quality.Preparing management information reports to ensure progress in the department.
Responsible for developing new production process methods based on their application and formulation of production.
Daily Testing Raw Material Finished Good, In-process Product properties.
Checking Mechanical Testing properties Such as Tensile,Elongation,Flexural Modulus, Flexural Strength, Izod Impact,Flammability,Heat Aging Test, Odour Test,
Bend Test, Stress Whitening Test as well as Physical properties MFI,FC,Density & Color.
Testing of ROHS (Heavy Metals) substances on X-RAY FLOROSCENCE ANALYSER.
Maintaining documents like Daily Production Report,Changeover Cheksheet,Daily Maintenance Checksheet,Charging Sheet,Material Balance Sheet,Store Requisition Slip,Dock Audit, Final Product Audit, Layout Inspection Report, MSA, BIAS, R&R,
MPPA Audit, SPC, FG Mechanical Report, RM Mechanical Report, NC & Deviation Reports, MOM, Supplier Rating Forms, PPAP.
Knowledge about Skill Matrix, PPAP, LAB Scope, KPI, 8D Report, FMEA.
Followup with R&D department for new development products, their trials, quality inputs & outputs also.
Coordinate with Plant Production, Quality, Store, departments to optimize manufacturing processes & required quality standards.

Q.A. Supervisor (S03)
Since Oct. 2009
Company Profile: Leading manufacturer of high quality Reinforced Polypropylene Compounds, Thermoplastics Elastomers and Fibre ReInforced composites.
Job Profile:
Responsible for all activities in shop floor.
Wide hand on experience of handling the extrusion process & materials.
Monitoring daily production activities and controlling the quality.
Controlling documents under ISO, TS.MPPA audit.
In process rejection reduced from 1.50% to 0.50%
Monitoring properties such as tensile,elongation,shrinkage,flexural etc.
Knowledge about problem solving techniques, 5S, IQES & cause.
Knowledge about SPC, MSA, BIAS, R&R studies.

Supplying Compounding Material to Customer Like:
TACO, TATA motors, SUPREME Industries, Mahindra & Mahindra, Verroc, Krishna Maruti.

Machine Exposures:
Steer M58,MS 70,M58 Vibroscreen,Brabender Feeders,Ktron Feeders,Air Knifes,Moisture Dryer,Cutters,Vaccume pumps,Colloing Towers, Air Compressors, Instron UTM,Xrite & Hunterlab Spectrophotometer, Ceast Impact, Notch cutter,MFI Tester,Muffel Furnace, Moisture balance, Density Balance, Injection Molding Machines.Vernier caliper,Horiba XRF machine