• Gender: Male
• Age: 49
• Designation: Quality Head
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 60  Days
• Preferred Location: Up
• Work Experience: 25.3 Year(s)

Education

PGD in Plastic Processing Technology from Central Institute of Plastic Engineering & Technology
(CIPET) Lucknow
3 year PGDBM from IMT Ghaziabad in 2006.
2 Year Graduate Diploma in packaging technology from Indian Institute of Packaging

Skill Sets

Six Sigma: DMAIC Lean Manufacturing Green Belt by Motorola
Certified Internal Auditor ISO 9001 :2015
Certified Lead Auditor for AEA Audits
Packaging Safety certificate course from Intertek
Award and certificate for Continuous Improvement & Problem Solving – ‘Application of Essential Quality
Tools for Manufacturing Process Excellence from Qsutra Academy for Excellence
Pursuing Lean Six Sigma Black Belt

Work Experience

Quality Head
From - 20189 to till date
Comapny profile - Packaging Development, manufacturing of rigid and flexible plastic packaging and is present and Bahrain with 10 manufacturing plants

JOb profile -
Setting up complete benchmarking criterion, QMS and operation processes for existing and new plants.
Implement FSSC and ISO system in all plants and successfully get certification from TUV, set up complete
quality system for Bisleri, Nivea, Amazon, Chico and P&G products
To interact with customers and drive for timely resolution of customer complaints, conducting Root cause
analysis using 8D, 5W2H, 5WHY, Fishbone. Prioritization matrix etc...
Implementation of QMS, effectiveness measurement through IQA
Responsibility for 1st party, 2nd Party and 3rd Party Audits and customer Visits.
Co-ordination with HR for SMETA and WCA Audits and closure of CAPA on time.
Development and implementation of Quality policies, objective and Quality target.
Planning , Development and implementation of whole quality system from IQA to In process, Trainings, Outgoing Quality, Customer complaint resolution cell, Equipment calibration and verification, Man power
budgeting and continuous optimization of process.
Overseeing the quality measures and implementing standard practices to improve the production with
reduced rejection rate.
Implementing SOPs, quality plans, benchmarking and carrying out audits at various vendors and in house
implemented CAPA and other systems for continuous improvement.
Ensuring compliance of Quality plan at all stages with proper record and documentation, feedback and
timely correction and corrective action internally as well as externally including vendors
Developing Six Sigma team through training and working on top defects to reduce the rejection level
Managing day to day operational and tactical aspects of improvement projects to ensure profitable and
successful manufacturing operations.
Setting periodic interaction/communication and quality plan standards with customers and vendors for
faster improvement and resolution of customer complaints
Convert agreed customer voice in Quality plan, Sops WI and documentation.
Discuss with clients in case of process difficulties and having approval during 5M change through change control documentation.
Developing CAPA for rejections, deviations and customer complaints.
Assisting for AQP, IQ, OQ and PQ implementation.

Plant Quality Head
From -Aug 2016 to Dec 2018
Company profile - manufacturing of rigid plastic packaging with a turnover of more than 3.13 billion Euros, and is present in 42 countries with 159 manufacturing plants.

Job profile -
Managing day to day operational and tactical aspects of improvement projects to ensure profitable and successful manufacturing operations.
Setting periodic interaction/communication and quality plan standards with customers and vendors for faster improvement and resolution of customer complaints
Convert agreed customer voice in Quality plan, Sops WI and documentation.
Discuss with clients in case of process difficulties and having approval during 5M change through change control documentation.
Developing CAPA for rejections, deviations and customer complaints.
Assisting for AQP, IQ, OQ and PQ implementation.
Coordinating for 5S cross functional Audits, CIP and Kaizen activities.
Spearheading entire gamut of kaizen activities, supplier audit, receipt quality of body parts (Sheet metal,
Rubber, SS parts, HDPE, LDPE, PP Tubes and Plastic parts), defect analysis, PPM and review of entire
supplier problems & FMEA to improve processing of parts
Improving quality and accuracy of FG by implementing fool-proofing Poka-yoke techniques in-house and at supplier's end
Led the launch of VBL, PBL, Issey CAP for HUL, 24/410 Metal Sleeve along with plastic closures, Rubber
and components with a quality team of 15 vendors & 3 internal departments

Manager Q.A
July 2015 to Aug 2016
SSF Plastics (P) Ltd :

Site Quality Head
Aug 2012 to July 2015
APTAR GROUP