Ref. No. : CA - 11197 - (Maintenance and Service - Dies & Tools – with 18.6 years in Plastic Industry)

Education

Diploma in Plastic Mould Technology (3 yrs.) from CIPET Bhopal.
Post Diploma in Plastic Mould Design (1 yr.) from CIPET Mysore.
Intermediate in MP Board from S.S. M H.S. Jabalpur with 1st Div.
High School in MP Board from S.S. M H.S. Jabalpur with 2nd Div.

Skill Sets

Software Skills: CAD/CAM
Certificate in-Cad Cam using PRO-E WILD FIRE & AUTOCAD 2004
Microsoft Office

Other Skills:
Short Term Training Programmed-Programming & Operations on CNC machines
CNC Milling Machine
CNC EDM

Work Experience

Sr. Engineer - Tool Maintenance
Since July 2011
Company Profile: Leading supplier of Interior & Exterior plastics component of four wheelers GM, Mahindra & Mahindra, TATA Motor, VW, Ford Motor. Company has 14 injection molding m/c (250 Ton to 3200 Ton). Toshiba 1800, 300 ton. Engel 3200 Ton, Krauss Maffei 1300 Ton, (Max. Mould Capacity 36 Ton)
Job Profile:
Preparation of Process Plans for Manufacturing of Tool Elements.
Modification and Correction work of Moulds and Tools.
Check for mold flow evaluation
Make tooling cost & time estimates
Validation of Mould for approval at Supplier place.
Taking trials and follow up with customers for approval of components.
Tool trial & tool trouble shooting for new tool & production running tool
New Tool buy off & mould installation at plant
RFQ for New Tool Development & modification
Support to customer for good quality supplies.
Kaizen for regular tooling to reduce to rejection & cycle time
Trouble Shooting of Plastic Moulds, Jigs & Fixtures.
Break down analysis & implementing corrective actions.
Responsible for maintaining MTTR & MTBF targets
Scheduling for Preventive & Predictive Maintenance
Making and maintaining the critical spares parts for all moulds.
Mould Safety Improvement & confirms the safety factors of the concerned person,
Maintain all documentation work related to department. As per TS
Knowledge of EmPro Tool Master for Mould Improvement activity,
Knowledge of EmPro Doc system for mould design data uploading,
Reporting to divisional head and to corporate management through MRM (Management review meeting).
Strong Knowledge of Hot Runner Mould, Husky, Synventive, yudo Hot Runner,.

Tool Maintenance Engineer
Dec. 2009 - July 2011
Company Profile: Leading Manufacturer of Injection Molded parts for Automobile sector. Manufacturing of automobile components for Company like VW, GM, Mahindra & Mahindra, Tata Motor, etc.
Job Profile: -
New vendor selection.
Mould Modification & Rectification
Work with development team for tooling improvement
Tool evaluation & monitoring
Tooling specification finalization
Tooling follow up delivery date and quality requirement
New Tool validations
Coordinate with supplier for tool maintenance program
Maintain & store data for all running project
Planning and purchasing of tools and machines for Tool room.
Break down analysis & implementing corrective actions.
Responsible for maintaining MTTR & MTBF targets
Scheduling for Preventive & Predictive Maintenance
Maintaining the critical spares parts for all moulds.
Mould Safety Improvement & confirms the safety factors of the moulds.
Preparation & maintaining Daily, Weekly, Monthly - check sheet, task list & History cards
Responsible for in house preparation of Griper (End of Arm Tool) for Robot part pick up.

Tool Manufacturing Engineer
August 2006 - November 2008
Pune Polymer Pvt. Ltd
Company engaged mainly in manufacturing of plastic auto parts & various products. Company is having 12 injection molding m/c (30 Ton to 500 Ton). Main customers are Bajaj Auto Ltd., Suprajeet Pvt. Ltd., Haworth, Finolex Ltd., Group Antolin, Haworth etc.
Job Profile:
Process planning for manufacturing of moulds.
Design and Manufacturing of Plastic Moulds, Press Tools, Jigs & Fixtures.
Mold modifications as per customer requirements
Suggesting best manufacturing techniques for mould parts
Development of new Moulds.
Involved in documentation of tool room related functions for ISO certification.
Involved in producing part drawings for manufacturing and developing the process flow chart.
Mould Modification & Rectification.
New mould trials & Implementing corrections as per customer requirements.
Handle Preventive & corrective Mould maintenance of highly precise Injection Moulds

Future Goals

To be recognized as a technical professional and willingness to succeed in today’s competitive environment and continuously strive towards, perfection and excellence. Achieve a harmony between own goal and company objective,

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