Ref. No. : CA - 13576 - (Senior Admin and Projects – with 21.8 years in Plastic Industry)

Education

Diploma in Chemical Plastics Engineering & Technology from CIPET, Amritsar, Directorate of Technical Education Ministry Of Chemicals Fertilizer Gov. Of India. 83% in 2007
Bachelor of Chemistry from Ram Manoher Lohia, Avadh University, Faizabad
55.10% in 2003

Skill Sets

Plant Operation, Process Calculation/ Technical Service, Production Planning, Process Management, Equipment Operation & Maintenance, Commissioning, Decommissioning and Re-Commissioning, DCS Operation, Process Safety, Workforce using Management equipments., Emergency Handling, Troubleshooting, Cross Functional Coordination, Training and development of plant personnel simulator, Planning and Execution, ISO/OHSAS Internal Audit, Technical Audit, Calibration machine of process plant.

Work Experience

Chemical Engineer- Material Process Operation
Since Feb. 2012
Company Profile: Begins Tr I-ethyl Aluminium (Tea) Production To Power Plastics Industry
Job Profile:
Pre commissioning and Commissioning job of Tri Ethyl Aluminium, compounding plant
Working in all sections of plant- PET, PC, PP, SAN Process operation controller

Chemical Engineer- Technical Service & Process Controller
May 2010 - Feb 2012
Company Profile: The company brings to the liquid packaging business a very efficient and innovative technology especially suited for packaging of Carbonated Soft Drinks (CSD), milk, water & juices.
Job Profile:
PET Process Controller & Chemicals
HAZOP and PSM study.
P&ID updating.
Plant performance evaluation.

Process control Incharge
May 2008 - May 2010
Tetra Pak PET Ltd., KSA
Job Profile:
Plant, Equipment, catalyst performance evaluation. Conducting Technical Audits, To maintain PET product by processing according quality Assurance Laboratory as Q.A. to Analysis Acetaldehyde Level, Intrinsic Viscosity

Process (Production) Engineer.
Aug. 2006 - May 2008
Surat Bottling Co. Pvt. Ltd
Job Profile:
Process trouble shooting of IMM, BMM for PET, PP Product
Plant Process Trainer, Plant L&T Coordinator.
All shift activities in other branch mold Trial checking BALLY mineral water hardness, ph

Plant Process Supervisor/ Engineer
June 2003 - July 2005
Jai Corp. Co. Ltd
Job Profile:
PP, PE Master batch all machine process control, On Job Training the Operator Trainees. plant DCS and field operation The job involves Panel operations, Field operations, PET process operation controller.

Functional Competence:
Fire fighter and Haz Mat Training, awareness: Successfully training certified courses, also awareness for hazardous material imparted for this role as a trainer
Commissioning, Decommissioning and Re-Commissioning of Process Plant: Specialty chemical, Tri Ethyl Aluminum plant PET Manufacturing, Compounding plant and Plant, ATA-2010 coordinator in MCF, BKG System, SHENCK Process
Process Calculations: Compressor, Turbine and Pump efficiency, Catalyst Performance (Equilibrium approach and life), Plant Technical Audit (Steam Balance, Water Balance and Energy Balance) and trouble shooting.
Industrial Standard: Safety, SHE, 5S Audits, HAZOP Study, ISO14001 and OHSAS18001 Auditing and API, Work Permit issuer, Work Permit Receiver
Control System Operation: DCS (CS3000)-Yokogawa, MLR-200 -TATA Honeywell, EXP-01R400 –Honeywell, SLPC, APC, PLC, Pneumatic (Tyler) Control Operations and Exa-Quantum.
Plant Operations: All operations of Compounding Plant, PET, PP, Master Batch, compounding (Start Up, Shutdown, Emergency, Normal and ATA jobs), All operations of TEA plant (Start up, Shutdown, loading and unloading of TEA to ISO and portable tanks), All operations of plant (Startup, Shutdown, Emergency and Normal jobs), Oil terminal operations, Naphtha , Pigging operation, compounding export and import operations.
Equipment Operation: High-Pressure Compressors (200ata), Steam turbines (condensing and back pressure), High Pressure Pumps and Fans, Vapor Compression and Vapor Absorption Refrigeration system, Glass Lined Reactors, Agitated Vessels, Spray Dryers, Pneumatic Conveyors, Natural draft and forced draft Fired heaters, Reformer, Catalyst Reactors, Absorption, Stripping and Distillation columns.
Process Safety: Trained Rescue operation crew. Worked as ERT captain and conducted MOC drills.
Handling of Chemicals & plastics catalyst, color, additive, filler pc san glass fiber, additive, master batch, modifier, pp -mza, filler, blend, pc -powder, organic wax chemical ,Talk, abs, PET, PP Solids like Naphthalene, Lime,
Aluminum Powder and Pyrophoric Catalysts. liquids like Naphtha, acetone, K2CO3, Ethylene, TEA, H2SO4, NaOH, Naphthalene Melt and Lithium Bromide
gases like N2, H2 ,CO2
SHE Management: Aspect & Impact Analysis, HIRA Analysis as per ISO 14001 and OHSAS18001 standards, Generating of SOP, Review of Operation manual, Emergency Preparedness Planning, Risk Assessment and
conducting MOC Drills in coordination with safety department.
Training and development: Competence mapping according to ISO and OHSAS18001 standards, Training Needs Analysis (TNA) and Competency Mapping of Plant Operating Personnel, Training of plant operating personnel using simulator

Professional Expertise:
Demonstrated functions as Chemical Engineer- Technical Service/ Compounding Production/ plastics Plant Trainer
Responsible for carrying raw material from day bin, super sack, debagger, tilt table and from all 8 feeder to machine funnel.
Involved in the Designing / modifying operating parameters to improve the on-stream factor and mapping performance of various equipments under stretch capacity operations.
Member of Outsourcing & Tender Committee, innovation cell and Central Safety committee.
Formulated consumption norms of raw materials and utilities and introducing process improvements to control wastages and enhance operational efficiency.
Involved in the Planning and implementing annual shutdown in coordination with maintenance to meet the statutory requirement of the static and rotary equipments of the plant to implement field changeovers within production holdups. Providing troubleshooting support to resolve minor breakdowns.
Ensured observance of safety norms and conducting safety audits periodically to comply with statutory provisions.
Efficiently managed day-to-day plant operation. Managed start up and safe shutdown of the plant in planned and emergency situations in coordination with maintenance groups and functional groups for smooth operation of
plant.
Drawn requirements of raw materials to support production plans, monitored stock levels and coordinated with purchase to ensure timely availability of all inputs.
Conducted HAZOP study and P&ID review; finalized retrofitting tie-in points, checked actual hook ups, and prepared checklist for mechanical completion of plant.
Involved in Directing, leading & motivating workforce and imparting continuous on-job training for accomplishing greater operational effectiveness/ efficiency.
Driven efforts across adherence to stringent quality specifications as per the norms; including preparation/ maintenance of necessary documents to ensure compliance & customer requirements.
Streamlined general administration by scrutinizing flaws and devising strategic measures for betterment; deftly managing whole gamut of administrative matters while ensuring adherence to administrative policies and procedures.
Developed and maintained healthy and cooperative working environment within organization by assisting and coordinating with others time to time to ensure smooth flow of business operations.

Training Imparted:
Basics of Safety rules and regulations, MSDS
Onsite and Offsite Emergency Plan and Response,
Process Flow description and P & I Diagrams,
Operating procedure of various equipment,
Start-up, shutdown, troubleshooting, emergency procedures of various equipment and its security systems.
The importance of the quality control aspects in the Plant,
Engineering codes and standards,
Simple process calculations, mass and energy balance,
On job training in field and Panel (DCS) of PET Plant

Seminars Attended:
Effect Of Plastics In Environment National Conference On Safety & Security of Chemicals, Petroleum, Petroleum Products & Natural Gas at Storages, Warehouses, Ports and Transportation through Pipelines & Containers.

Academic Projects
Isolation Of PET ( poly ethylene tere phthalate) by condensation reaction ethylene & terepthalic acid
Computer Aided Design of the Multicomponent Distillation Column Using Fenske Underwood-Gilliland Method
In chemical Test Tube Reaction by laboratories from KNIPSS Sultanpur
All type Of Plastics Testing from Chemical From CIPET Amritsar

Future Goals

Seeking a challenging and rewarding opportunity with an organization of repute which recognizes my true potential and effectively utilizes/ nurtures my excellent analytical and technical skills

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