• Gender: Male
• Age: 52
• Designation: Senior Engineer
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 15  Days
• Preferred Location: Anywhere
• Work Experience: 31.6 Year(s)

Education

Graduation ( B. Tech ) in Electrical Engineering from Rajsthan Vidyapeeth University with 74% in 2007
Diploma ( 3 Yrs) in Electrical Engineering from Board of Technical Education (U.P.) in 1993 with 73.2 % marks.
Diploma in Quality control Management & ISO 9000 from National Institution of Industrial Research & Development - Chennai in 2000

Computer Knowledge
Diploma in Computer Application & operation Certificate Course ( 4 Months) in 2000

Skill Sets

Quality Assurance Receipt Inspection.
Direct on line (DOL) / Non Inspection Material (NIM).
Indigenization of Electrical & Mechanical Components.
ISO system implementation.
Presentation to top management in PDCA meeting every month.
Kaizen and Quality Circle activities

Work Experience

Engineer ( QA & Part Development)
Since August 1993.
Presently working with leading company at Greater Noida
Company Profile
It is pioneer and market leader in the field of manufacturing and marketing of I.C. Engine based power products.
Job Profile
A- Quality :
Incoming parts quality, Electrical parts - MCB, Coil Assembly Ignition, Diodes, Resistor, Condenser,
Enamel copper wire, Oil level switches, wire harness, voltmeter, Unit Ignition, etc.
Mechanical parts - Sheet metal parts(Plating, Painting & Without ) Machined parts, Plastic, Rubber, Fastener, Castings components etc
In-process Quality
Involved in inspection during manufacturing process in shop floor. Checking as per defined check-points and recording in process control charts.
Analyzing, prioritizing the non-conformance and initiating actions by making X bar, R bar, Pareto and Pie charts.
Conducting Line Audits and informing the management about status of quality during various processes.
Implementation of error-proofing methods (POKE-YOKE) during process for
Elimination of defects.
Adherence to PDCA cycle and taking corrective and preventive actions using 7 QC
Tools and 8-D method.
Layout Inspection of parts as per plan.
Preparing Quality Standard & Work Instruction.
Rejection control in PPM & make MI ( Management Information )
Supplier quality improvements plan
Making top 10 worst vendor list for rejection
Make Quality assurance visit plan and adhere
Vendor Continuous improvement plan through PDCA & Audit as per QAV -2.
Development of PQCS of each parts
Implementation of Direct on line ( DOL ) / NIM system
Data collection of good vendors of one year , make presentation, call the vendor for discussion, start activity as per plan, issue the DOL certificate.
Upgrading vendor for DOL status
Internal & External audit plan & adhere.
Make MI & present to management ( Line Trouble & Line rejection with action plan)
K.D ( Japan ) parts trouble report & arrange counter measure action plan through MI
Line trouble issue solving.
5 P Sheet, Two way communication, Cap Do Cycle ( Honda Analysis & Action tool )
Warranty failure analysis & Counter measure action plan
Customer Quality Related issues and counter measure action
Indigenization of Electrical & Mechanical Components
Make plan Imported parts, development coordinate with vendor, sample received with vendor inspection report, Layout inspection
Specs test conduct in-house and out side.
Evalution of sample
Make folder / PPAP send to Japan along with samples.
Deletion advice note & usage of local part plan.
RoHS - Hazardous Chemical substances
Data collection of materials against Part wise ( Child Part)
Evaluation of Pb, Cd, Hg, Cr+6, PBB, PBDE ( Octa & Penta) vendor report.
Approval report send to vendor
Make MI & presentation every month
Project Under Development for Cost Reduction as a Quality Project Leader ( QPL ):
Reduced cost by reducing the reduction percentage through vendor improvement.
Direct on line / NIM system for save time in parts inspection.
Indigenization of Electrical & Mechanical parts.
New Developments ( New Product ) parts
Hazardous material elimination project for human safety
Second source / Cost reduction
Management:
Implementation and training of Quality tools.
Amend / New prepare Quality standard for critical parts as per specification.
Plating & regular running of SST.
Participating in quality circle as a guide.
MI preparing - QA Parts, KDTR, Development, Warranty Material
Chairman of Safety & 5 S Committee.
Member of PF Committee.
Others Activities :
QAV - 1 for vendor development & QAV 2 Process Audit
Development of quality standard & PQCS.
Advanced product and Quality Planning (APQP).
Documentation and Procedure writing.
Knowledge of HES, JIS and IS.
ISO 9001 and 14001 systems.
Working Knowledge Of ERP.
Implementation Of 5S
S.Q.C. technique.

Future Goals

A progressive position with growing and professional organization where I can apply my engineering skills and experience in quality management systems to the best possible. I would like to grow with the organization, contribute to it and finally rise to its decision making and strategy formulating levels.