• Gender: Male
• Age: 44
• Designation: Senior Engineer
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 19.4 Year(s)

Education

B.Tech. (Mechanical Engineering) From Indian Institute of Technology, Delhi, in 2005

Skill Sets

Creative and Business savvy Mechanical Product Designer with 10+ years of progressive experience across a broad range of Plastic and Sheet Metal Products.
Proven ability to combine vision, creativity and well developed Project Planning. Strong capability to deliver the Products on time with all quality tests, verification and validations checks. Leadership qualities to support
technical and manufacturing team along with cross functional coordination for the success of product. Areas of expertise include:
Plastic Part Development , Sheet Metal Part Development Mechanical Design , Design Processes, Project Planning & coordination, Quality Process, Design Engineering, End to End Product Development, Team Building, Plastic Processing Techniques, Sheet Metal Processing Techniques, Documentation ,Communication, SolidWorks , GD & T
DFMEA/DFM/DFA , 3D Modelling , Six Sigma , DOE , FEA-ANSYS , Pro-E

Adobe Photoshop, Illustrator, CorelDraw, Microsoft Office (Word, PowerPoint, Outlook,

Work Experience

Senior Project Engineer - Team Lead
Since Dec 2010
Company Profile: Service Provider Of Water Treatment Solution, Rain Water Solution Supplier And Manufacturer Of Single Pump Water Booster, Ice Machine Filters.
Job Profile:
Understanding of the Basic requirement from Marketing or VOC for new or existing product
Feasibility of the new/existing product requirements
Brainstorming with different departments for requirement and scope
Support Team to Generating Concept on Paper and 3D CAD Software
Generation of the Bill of Material for existing and new product as per requirement
DFM/DFA for the components/assembly with cross functional team
Rectifying/ modifying the components/assembly as per DFM/DFA review
Development of components/assembly for prototyping
Communication with vender for development of physical/working prototyping
Inspection of prototype as per requirement and fitment check with assemble
Development of 3D model for Final Tool components/assembly
Preparation and Coordination with Quality Team and Vender for PPAP Process
DFMEA for the components/assembly with cross functional team
Release of 2D/ 3D drawing with minimum required GD&T for the tooling
Coordination with vender for tooling and final component development
Inspection of actual components as per requirement and fitment check with assemble
Coordination with Quality Team for testing
Rectifying/ modifying the components/assembly as Quality Test feedback
Final Release of all 2D/3D drawing and documents for mass production at assembly line
Coordination with production team for any sort of trouble shoot

Key Projects Executed/Contribution
RO System for TATA
Development of 4 and 5 stages RO System for TATA. Projected is completed from the VOC from
TATA till the dispatch of RO System. System needs to be slim and multi-staged. Front cover
and Back cover were injection moulded. It was having a hinge mechanism for easy opening for
the better service. Technical issues were faced for injection moulded parts for RO system and
all the issues sorted out with injection moulding process skill gained.
RO systems were performed above expectations of the TATA and were successful in market.
TATA ordered next lot of units (5000) within 3 months of duration

Meltblown Filter Cartridge
Melt blown Cartridge is a very common product for water filtration. Whole set up is commissioned at our manufacturing plant, but main challenge was to produce the quality product from the set  up. This set up is having around 24 variable parameters and few fixed parameters. Challenge was to come to fix set of parameters so that same cartridges can be
produced with consistency. Intuitive as well as scientific approach is used to arrive at fix set of
parameters. Tests were done on all the trials produced. A successful produced is achieved.
This product is very successful in market and more than 3lakhs of such cartridges have is sold out in the market within a year of launch.

Laurels & Accolades:
Received Appreciation/Award for:
Certificate of Appreciation – 2014 for developing a new melt blown filter product
Certificate of Appreciation – 2015 for fulfil the customer requirement above expectations

Senior Design Engineer
Sept 2008 to Nov 2010
Company Profile : Manufacturer of Dental Brush, Packaging Products. 
Job Profile : 
Understanding of the Basic requirement from Marketing
Brainstorming with Industrial Designers for requirement and scope
Coordination with Industrial Designer to understand the aesthetics of the Product
Feasibility of new product requirements for manufacturing
Generating Concept on Paper and 3D CAD Software
Development of components/assembly for prototyping
Communication with vender for development of physical/working prototyping
Inspection of prototype as per requirement and fitment check with assemble
Communication and update to marketing team for their customer update

Key Projects Executed/Contribution
Vibrating Mascara
Working prototype for an innovative Eye Liner Mascara is developed. This mascara has a
vibrating brush which could rotate to and fro with a small air blower fan. This motion help the
user to apply the mascara on eyelashes uniformly and air blower help to mascara get dry
quickly. A very small profile (wave) component was used to generate the vibration along with
to and fro motion with help of a small DC motor. Mascara was given an automatic on off feature
in cap so that battery life can be saved.
Provisional Patient was filed in US for this innovate mascara

Laurels & Accolades:
Received Appreciation/Award for:
3-Design Patents filed in USA (Not Granted)
Awarded one week family vacation by company

Executive –II, Design Engineer
July 2005 to Aug 2008
Company Name : Secure Meters Limited
Job Profile : 
Understanding of the Basic requirement from Marketing or VOC for new or existing product

Feasibility of the new/existing product requirements
Brainstorming with different departments for requirement and scope
Generating Concept on Paper and 3D CAD Software
Generation of the Bill of Material for existing and new product as per requirement
DFM/DFA for the components(Plastic or Sheet metal)/assembly with cross functional team
Rectifying/ modifying the components/assembly as per DFM/DFA review
Development of components/assembly for prototyping
Communication with vender for development of physical/working prototyping
Inspection of prototype as per requirement and fitment check with assemble
Development of 3D model for Final Tool components/assembly
DFMEA for the components/assembly with cross functional team
Release of 2D/ 3D drawing for the tooling
Coordination with vender for tooling and final component development
Inspection of actual components as per requirement and fitment check with assemble
Coordination with Quality Team for testing
Rectifying/ modifying the components/assembly as Quality Test feedback
Final Release of all 2D/3D drawing and documents for mass production at assembly line
Coordination with production team for any sort of trouble shoot
Preparation of CMMI documents for every phase of the Design Process

Key Projects Executed/Contribution
GSM Module
A GSM Module is developed which can communicate with all the meters and can send the data
to centralized location. Plastic Base and Cover is injection moulded for this module. These
modules also have an antenna which needs to be protected from the ESD. For that purpose a
special rubber part is designed to cover the antenna base. ESD test is performed with fully
working module and passed the test. Also others mechanical test were performed and module
is passed.
Common Adopter Plates for Different Meters
A common Plastic Adopter plate needs to be developed so that meters of different
manufacture’s meter can be fixed on the same plate. Plate was having a rectangular cut at the
bottom which was an area of concern because of weld line development in injection moulding
process. Also plate needs to be thin and strong enough to hold the meters. Rubs were given at
the back side of the plate to strengthen it and injection point is chosen at the bottom side of
the plate so that weld mark can reduce.

Laurels & Accolades:
Received Appreciation/Award for:
Spot award for Preparing Design Guidelines for Packaging and Decal/Rating Plates.
Spot award for Preparing Cost calculator for plastic parts in Visual Basic.

Future Goals

Growth