• Gender: Male
• Age: 34
• Designation: Senior Engineer- Production
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Preferred Location: Tamilnadu
• Work Experience: 10.7 Year(s)

Education

Post graduate diploma in plastic processing and testing from Cipet, 2014 with 78%
B.sc Chemistry from Presidency College, University of Madras, 2009

Skill Sets

IT Skills
Regularly worked with Sap
System assembling and servicing
Microsoft Excel, Word, Power point

Extracurricular Activities
Active volunteer of NSS
National Cadet Corps (NCC) A, B & C certificate holder
Member of football team of the college. Participated in various sport activities

Work Experience

Senior Engineer- Production
From Mar 2017- Present
Company profile- (Injection Molding & PVC Cling Films Manufacturing)

Job profile-
Leading and Managing the Production Team with support in Production Planning and Control
Prepare Capacity Plan for Machines and identify constrains and leverage to meet customer requirements
Release Day’s Production Plan based on Stocks and Customer Plan
Ensuring of Day’s dispatch of planned quantities of customers
Ensuring right Mould Machine combination according to the customer’s pull fluctuation
Planning for long term actions like Layout Reorganizing, New Business Acquiring, Strategy planning
Machine Allocation and Process Establishment for New Product
Responsible for Key Performance Indicators of Day’s Production shots, Day’s Plan vs Actual,
Rejection %, OEE performance, Processing Issues etc.
Ensure proper level of skill for operators working on machines through technical training
Provide detailed processing and work management training to supervisors
Develop Skill Matrix for Operators, to plan for their training needs
Ensuring automation levels through robots
Ensure the required quality levels are met
Ensure workplace safety

Engineer- Production
From Oct 2016 –Mar 2017-
Company profile- PVC Cling Films Manufacturing

APEX TECHNICS, India.
From Feb 2014 – Mar 2016-
Shift In-charge (Injection Molding)

Job profile-
Single common Lead for all the Coordinating Production in Injection Moulding Shop/ Paint
shop/ Assembly by heading PPC
Lead coordinator and responsible for the daily Cross Functional Team Gemba Meeting, through
effective pictorial highlighting of the Key Operations variables to the concern support functions in the shortest time comprising of
Day Production Shots- Planned vs Actual s
Day Rejection % against the target
Day’s Maintenance issues machine wise in Red/Yellow/Green status
Day’s Tooling issues- tool wise in Red/Yellow/Green status
Day’s Engineering/ Injection Moulding Processing issues
Day’s Target delivery (Dispatch) % VS actual
Day’s potential line stoppers at Customer end
Day’s Potential line stoppers of Raw Material
Day’s Actual Stock of components VS TOC norms in Black/Red/Yellow/Green/White status
Day’s Actual Stock of Raw Material in Store VS TOC norms in Black/Red/Yellow/Green/White status
Escalation of Potential threats and persistent issues to higher level
Proficient with the Costing aspects of the Injection Moulding Plastics Component for
Automotive domain
Central follow up with all concerned support functions to ensure meeting the day’s targets and month’s targets
Effectively reduced the Component Stock variation in shop floor by implementing stock poka yoke at the vital gate points of Material movement
Derived a Simplified Daily monitoring system to delegate the Daily Production Planning Activity to Production Supervisors by training them
Capacity Planning for arriving at the optimal Machine capacity required every month to uniformly distribute the Production load
Reduce the no. of machines running in the lean period by altering the combination of the Mold vs Machine to reduce the Power consumption- A key cost driver of a Component cost
Steer for Productivity improvements/Cycle Time reduction in Critical areas, identify critical machines to ensure non-stop production by offering alternate man power for relief etc when volumes peak
Supported the New Project Developments by ensuring Machine availability for Trials, Projected the Facility requirements to support the new business
Key representative for Production while the CFT Handing Over of the New Business to Production Phase to know the critical/ non-conforming variables even at the Start of Production
Key coordinator in determining the resources/ support required from Cross Functional teams in supporting the Engineering Changes for components without affecting the regular production
Lead coordinator for Planning & Consumption of Alternative Raw Material leading to cost advantage in Material Cost
Deployed TOC logic in SAP and simplified the Production process flow
Restructured the Stores Operations
Ensure the Skill Set development of Supervisors through training on
Problem solving tools
Basic computer knowledge / Basics in XL
Tooling & Gauges
FMEA
SPC
Learning aptitude
Communication skills
Personality development
Interpersonal Relationship
Quality Systems

ORIENTAL CONTAINERS LTD, GOA, India.
From Aug 2013 – Jan 2014-
Trainee Engineer (Injection Molding, CMM process)

Job profile-
Ensuring the Production of the Target numbers in the Shift
Ensuring the Target Rate of Quality
Ensuring the Targeted OEE (Overall Equipment Effectiveness)
Identify Critical Machines with respect to the following & generate action plan with respective Support Functions to resolve at the earliest
Overloaded Machines
Machines of Frequent Breakdown
Tools Prone to frequent breakdown
Components with difficulty in startup
Components with High In-process rejection
Taking New Product Trials
Ensuring 5S in Shop floor
Maintaining Minimal Raw Material & FG Inventory in shop floor
Ensuring Safety of workplace and zero accidents
Team Motivation and Engagement- Rewards and Recognition for the deserving,
encouraging Kaizen Improvements from Employees
Ensure 4M and Process Flow training for all New Employees
Ensuring the Operator Ergonomics and coordinate with engineering team for any
abnormalities
Lead productivity improvement, rejection reduction and other cost saving/ value add

SPECIAL PROJECTS
1. Reduced overall material Cost PVC flim
27K SAR savings / annum
By modifying clear film roll clarity increase, Choosing right PVC Material
material change from –(S-70 )- SABIC
2. Reduced REGRIND
9% to 1.5%
30k / annum savings
Adding oil heater
Horizontally deployed the same logic for other Material components
3. Reduced capacity constraint in 420 Tonnage group machines
30K/ annual savings
Improved output –semi mode to auto mode for 4 machines - chute /shuttle conveyor
4. Optimization of Inventory of Stores to accommodate large volume of New program material
without additional investment
5. Improvement of Overall delivery from 60% to 85%, by restructuring warehouse operations
MAJOR MACHINERIES HANDLED
Moulding Machines - L&T, ENGEL, NISSEI, Haurang, Engel
Cast Extruder – MACRO ENGINEERING (CANADA)
Mixing Machine – PLASOMEC (ITALY)
Edge Cutting Machine – HB MACHINERY (CHINA)

THERMOPLASTIC MATERIALS HANDLED
PPCP
ABS
Nylon 6 and Nylon 6,6
POM (Polyacetal)
Poly-carbonate
Polyethylene Terephthalate
Pvc

A result-oriented professional with experience of over 6 years in Production,
Manufacturing Operations & Maintenance, Possess a clear understanding of the Plastic
Injection & Extrusion Molding Field industry with the knowledge of instituting quality control techniques to achieve lowest overall cost. production -Process Operations -Reporting & Documentation
Quality Assurance & Control -Planning -Team Management
Proficient in standardizing the processing parameters of different materials on different machines delivers.
Experience in troubleshooting, problem defining skills in solving technical as well as commercial issues.
An effective communicator with blend of analytical, presentation, project management and people management skills decisive & agile leadership, problem solving & organizational capabilities
Adept at handling day to day activities in co-ordination with internal / external departments for ensuring smooth production operations
Experience in updating data to maintain departmental records and databases
Resourceful at developing procedures, service standards, and operational policies with proven ability to reduce the running cost of the unit by planning & implementing effective control measures
An effective communicator with exceptional interpersonal skills and hands on experience in training and development of subordinates