Ref. No. : CA - 21335 - (Production - Moulding – with 21.4 years in Plastic Industry)

Education

Pursuing MBA From IMT 

PGD-PPT From CIPET, Bhubaneswar in 2004

B.sc. Chem From Berhampur University in 2000

Skill Sets

Basic fundamental knowledge of computer.

Having an experience of total 9.5 yrs in the field of Plastic Injection Moulding. And having partial work experience of “Injection Stretch
Blow Moulding & Extrusion Blow Moulding”.

HRS & SEQUENTIAL HRS moulds.
QMC & SMED technique.
APQP, PPAP, FMEA, TS, TPM, 7 QC TOOLS, 6-SIGMA, 5S, SPC, OEE, TEEP
etc.
Work experience of SAP

Analytical, Detailing & Problem solving…
Flexibility & Adaptability And environment friendly.
Communication: Oral & Written.

Work Experience

Senior Engineer - Mould Shop
Since Mar 2012
Company Profile: It is an ISO-TS16949 certified company. Manufacturer of auto Interior parts for domestic customer like Tata Motors Ltd & outdoor Customers Like General Motors, Ford Motors, Mahindra Auto And L&T etc.
Job Profile:
Responsible for smooth Plant operation .
To take care of production and quality control.
Responsible for driving EHS best practice in the shifts.
Lead a team of about 25 employees.
To coordinate with Quality & Maintenance and other correlated functions for smooth operations in shifts.
Responsible for Shop floor Material Management & Accounting.
Daily review of “Level production planning” and customer requirement.
Self reliant about technical and product knowledge.
To be effective in building and motivating teams.
Responsible for fault analysis, Problem solving and Wastage reduction.
Trials of new moulds and materials. 
Monitor the record keeping of TS documents.
To focus on the required spare parts & preventive actions.
To train and educate the sub ordinates about job technique
And product knowledge, standard operating procedure 

M/CS Handled : Engel - 2300 T, Engel-150T, Toshiba-220Tetc
Material Used: PP (Different Grades), PC ABS (different colors), Nylon(PA-6,6), POM etc.

Production Officer
Feb 2007 to March 2012
Company Profile: Is an ISO Certified company. Manufacturing sanitaryware items (Like Polymer cisterns, seat covers. Inlet, Outlet, False cover, Tabs etc.)
Job Profile:
Looking after both “overall production & assembly” and having the responsibility,
to satisfy both internal and external customers.
Men power planning, production planning and shift supervision.
Process analysis and optimization.
Responsible for in process quality (IPQC).
Looking after overall maintenance.
Trials of new moulds and material. Installation of new  m/cs. 
Preparation & analysis of monthly reports for goods rejection, total Production.    
Monthly material reconciliation of the issued materials.                            
Analysis of the m/c wise energy consumption.
To focus on the required spare parts & preventive actions.
To train the subordinates.
To ensure safety work environment by conducting different safety training Programmes.   

Injection Moulding: SM -(600, 350, 250, 120)t,
Blow Moulding : Blow (1Ltr, 2ltr) Capacity, ASB-50 MB
Material Used: PPHP, PPCP, PP-20NC, POM, EVA, ABS, PET etc
Systems Used : ERP, KRV etc.
Injection Moulding: SM -(600, 350, 250, 120)t,
Blow Moulding : Blow (1Ltr, 2ltr) Capacity, ASB-50 MB
Material Used: PPHP, PPCP, PP-20NC, POM, EVA, ABS, PET etc.
Systems Used : ERP, KRV etc.

Engineer Molding 
April 2006 to Jan 2007   
Company Name: Moser Baer India Ltd
Company Profile: Manufacturer in optical data storage technology product such as (CDR, DVDR, CDRW, DVDRW, Jewell Box, Cake Box etc.) associated with integrated management system for ISO 9001-2000 and 14001-1996 (EMS) & 18001-1999 (OHSAS)
Job Profile:
Process optimization. 
To look after wastage reduction to minimize the part cost.
Rejection and down time control.
M/C planning.
New stamper trial.
To train the production subordinates.
Involvement towards the implementation of 5’S, 6 Sigma, kaizen  etc.

M/cs Used:
Sumitomo-40 T, 35 T, Origin, Challenger line.
Material Used : PC.HIPS, ABS, PS etc
Systems Used : ERP

M/cs Used:
Sumitomo-40 T, 35 T, Origin, Challenger line.
Material Used : PC. HIPS, ABS, PS etc
Systems Used : ERP

Moulding Technician Trainee 
November 2003 to April 2006
Company Name: Tata Auto Plastic Systems Ltd
Company Profile:
This is sub unit of TACO groups of company and it is an ISO-14001&TS- 16949 certified company .It is a manufacturer of auto exterior and interior parts.
(like Indica bumpers, Dash boards, Doors, Speaker grills, Seat cowls etc.) 
Job Profile:
Supervision and shift planning
Process setting& Troubleshooting
Rejection and down time control.
Loading & unloading of moulds.
Process trial of new mould and material
Documentation of hourly down time and rejection display.                         
Involvement towards the implementation of 5’S, kaizen etc.
To ensure safety work environment.
Looking after the assembly line.

M/cs Handled : Battenfeld-2700 T, 2000 T, L & T-350 T, 250 T, 60 T, Milacron - 400 T

Material Used: PP, ABS, POM, Nylon (PA), Xenoy e.t.c.

Future Goals

Looking forward to associate with such an organization, in which I could exploit my knowledge and skill with the avail technology, for  mutual flourishment. And as a whole I would look forward to a profit for my organization

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