• Gender: Male
• Age: 43
• Designation: Senior Engineer
• Highest Education Level: Diploma
• Current Gross Salary: INR  360000 /Annum
• Expected Gross Salary: INR  465000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 22.4 Year(s)

Education

Diploma in (Plastic Engineering) From MSBTE, in 2003 with 50%

Skill Sets

Experience in Production Department..

Hard working, Self Confident, Enthusiastics, Self-initiative

Microsoft excel,
Microsoft world,
Power Point

Work Experience

Sr. Engineer
Since Feb 2011
Company Profile: It is an ISO/TS-16949:2009 company. specializes in large size injection molding, blow molding, which are supported by post moulding operations. Manufactures a wide range of plastic components for the automotive and the non-automotive industry.
Job Profile:
Planning adherence on day -to-day activities, production schedules, and allocating work for achieving of monthly production targets.
Daily review of Production reports with the manufacturing head.
Review of Production Schedules & material status with the Unit Head - Daily MIS
Daily monitoring conducting Red Bin Analysis For Non-Conformances & Customer Complaints
Minimizing performance bottlenecks for high productivity with optimization of men, material, mould & machine.
Imparting product & process related training's - Preparation of Training Programs (5-S, Kaizen etc.)
Regular monitoring of Departmental objectives & taking necessary corrective actions
Monitoring of Shop-Floor housekeeping.
Monthly review of Breakdown & Preventive Maintenance Records
To ensure that the staff of the Production Department are appropriately motivated and trained and carry out their responsibilities to the required standards
Analyzing various processes/applications and recommending process modifications and equipment calibrations to enhance operational efficiency
Taking initiatives for improvements in processes for quality & cost benefits of plant
Assessing the training needs of employees in co-ordination with HR
Create an atmosphere of active working by maintaining good human relations among members in the working groups.
Ensure production of OK quality parts
Ensure health and safety in plant & review in monthly safety meeting.
Improvement in regular moulding conditions through reduction in in-process & set up rejection

Production In-charge.
May 2010 To Feb 2011
Company Profile : It is an ISO 9001:2008 certified company. Manufacturing of Injection moulded parts for the customer like Fiat India Automotive LTD, Behr India, Tata Auto components System Mann & Hinjawadi, JIS Plant, M & M, Minda Corporation LTD, Lear, ITW Delfast, Renata Precision & Creative Plastics.
Job Profile : 
Get maximum output with available resources.
Finalize the optimum Processing condition for each process components & Product costing.
Follow up with customer for the results of trail & make a plan for trail.
Maintain Plant Machinery & equipment in order to achieve required productivity 
Monitoring Production Quantity & Quality as per the Target 
Co-ordination & follow-ups with customer for getting the 
Feedback on supplied products 
Co-ordination with customer & staff in the organization
Maintain neat house keeping

Production In-charge
Sept 2007 to May 2010
Company Name : Innova Plastic Technologies (P) Ltd
Company Profile : It is an ISO 9001:2000 certified company. Manufacturer of Injection molded components for customer like, Exide Ind. Ltd, Tata Batteries (TGY), Minda Industries, ATLAS COPCO, Jay Auto, WIE,
Crane Flow etc   
Job Profile : 
Monitoring Production Quantity & Quality as per the Target schedule.
Get maximum output with available resources.
Prepare the maximum production records.
Finalize the optimum Processing condition for each process components.
Maintain Plant Machinery & equipment in order to achieve required productivity.
Use of Pareto chart to analyze & reduce defect in process.
Maintain neat house keeping.
Co-ordination with customer & staff in the organization
Co-ordination for planning of trail.
Follow up with customer for the results of trail.
Co-ordination & follow-ups with customer for getting the Feedback on supplied products

Knowledge Of
SPC, 
7QC Tools. 
5S, Kaizen, Poka-yoke                 

Achivements
Reduce customer Rejection from 50460 PPM to 0 PPM.. Best supplier for 3 consecutive months
Mistake proofing for Customer complaint .
There was severe customer complaint that both insert are negative in Lid, Requirement is one insert negative & other insert positive. We have made poka yoke to eliminate customer complaint, Modify bush with spring in it, when negative insert put in the positive bush, Negative insert will thrown away from mould.
Reduce Tag making time from 1 hour to 15 Min.  
I have made software in Microsoft excel . In this software by clicking on required tag name 
that particular tag sheet will open. Enter challan no, date, qty in one column, same data will 
change in each tag present in same sheet.     

Management Trainee - Production Department 
July 2003 To Aug 2007 
Company Name : Varroc Engineering Pvt Ltd.
Company Profile : It is an ISO 9001:2000 certified company, Manufacture Of Injection Molded Products for Customer likes Bajaj Auto Ltd, TAPS, M&M, Behr (I) Ltd, Etc.   
Job Profile : 
Update daily production report.
Monitoring hourly production.
Record the shift wise rejection including runner & scraps.
Take the necessary action for machine & mould breakdown.
Issue raw material from store department as per requirement.
Write details in log book before shift ends.

Taking Trainning 
Design Tool - CATIA V5 R17

Future Goals

Seeking a position to utilize my skills and abilities in the industry that offer  
Professional growth while being resourceful, innovative and flexible.